Commandor Color Sorter - 6 chute

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Exceptional Sorting Accuracy and Speed

Powered by advanced digital image processing and high-resolution CCD cameras, the Commandor Color Sorter achieves a remarkable 99.9% accuracy rate. With its ability to process up to 4.5 tons per hour and six independent chutes, this sorter is suitable for high-volume industrial operations. The sophisticated system ensures consistent quality and minimal rejection, boosting productivity and profitability.

User-Friendly and Durable Design

Operating the Commandor Color Sorter is straightforward, thanks to a 15-inch touch screen interface. The LED lighting system provides long-life illumination, while the vibratory feeder with hopper ensures smooth material flow. All these features come housed in a sturdy, compact frame weighing 1200 kg and designed for continuous use in demanding industrial environments.

Versatile Application for Multiple Feedstocks

This color sorter is adaptable for processing a variety of feedstocks, including rice, dal, granules, pulses, and seeds. Its advanced camera system detects color variations with precision, making it an optimal choice for exporters and manufacturers seeking consistent quality across diverse materials. The machine excels in applications requiring precise color sorting and high output.

FAQ's of Commandor Color Sorter - 6 chute:

Q: How does the Commandor Color Sorter achieve such high sorting accuracy?

A: Accuracy is ensured by the high-resolution RGB CCD camera system and advanced digital image processing, which enable detection and sorting of even subtle color differences. The machine's high-speed solenoid valves swiftly reject defective materials to achieve up to 99.9% sorting accuracy.

Q: What is the recommended process to operate the sorter for best results?

A: For optimal performance, feed materials evenly with the vibratory feeder and hopper. The built-in 15-inch touch screen interface guides users through sorting parameters and settings, while maintaining proper air compressor pressure (0.6-0.8 MPa) is essential for effective operation and minimal waste.

Q: Where is the Commandor Color Sorter typically used?

A: This sorter is suitable for industrial environments, particularly in facilities processing rice, dal, pulses, seeds, and granules. It's widely used by exporters, manufacturers, and suppliers across India and abroad seeking efficient, high-capacity sorting solutions.

Q: What types of materials can be sorted using this machine?

A: The Commandor Color Sorter can handle rice, dal, seeds, pulses, granules, and similar agricultural or industrial feedstocks. Its multi-channel, high-resolution camera system allows versatile processing without compromising on accuracy.

Q: When is the optimal time to perform routine maintenance on the machine?

A: Regular maintenance, such as cleaning the camera lenses, checking the LED lighting system, and inspecting the solenoid valves, is recommended after every significant production cycle or at least monthly, ensuring longevity and consistent operation.

Q: What are the main benefits of using a 6 chute color sorter in industrial applications?

A: Using six chutes significantly increases throughput, allowing for the simultaneous sorting of large material volumes. This maximizes efficiency, minimizes product rejection, and ultimately leads to higher output with consistent quality.

Q: How does the LED lighting system contribute to sorting efficiency?

A: The long-life LED illumination system provides consistent and bright lighting, enabling the CCD cameras to capture accurate images of moving materials. This steady illumination is crucial for reliable color detection and optimal sorting results.

Enquiry