Commandor Color Sorter - 5 chute

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Sorting Technology

The Commandor Color Sorter integrates a high-resolution CCD sensor array with high-speed solenoid valves for precise detection and rejection. The system supports multiple sorting modes, including mono, double, trichromatic, and shape-based sorting, making it adaptable to various industrial grain and seed applications. With a long-life LED lighting system, the machine delivers consistent performance for challenging sorting tasks.

User-Centric Control & Operation

Featuring a 10.1-inch touch panel display, the color sorter offers an intuitive interface for parameter settings and output adjustments. The DSP & FPGA-based control platform ensures reliable, high-speed decision-making during sorting. Its stainless steel body is easy to maintain and supports hygienic operation, vital for food processing industries.

High Capacity and Efficiency

With a throughput ranging from 4 to 7 tons per hour and a powerful ejector setup, the Commandor Color Sorter is tailored for continuous industrial use. Its adjustable output and high accuracy (99.9%) guarantee minimal wastage and maximal product purity. The design is compatible with standard 220V/50Hz single-phase power and requires an external air compressor for optimal operation.

FAQ's of Commandor Color Sorter - 5 chute:

Q: How does the Commandor Color Sorter achieve high sorting accuracy?

A: The sorter utilizes high-resolution CCD sensors and high-speed solenoid valve ejectors to detect and remove unwanted materials with up to 99.9% accuracy. Its precision is reinforced by an advanced DSP & FPGA-based control system and robust LED lighting for clear material differentiation.

Q: What materials can be processed using the Commandor 5-chute Color Sorter?

A: This sorter is suitable for a wide range of materials, including rice, pulses, wheat, grains, beans, and plastics. Its adaptable sorting modes make it ideal for various industrial applications involving granular or seed-based products.

Q: When should I consider using the trichromatic sorting mode?

A: Trichromatic sorting is recommended when you require separation based on three color channels, enabling detection of subtle color differences. This is especially useful for high-value crops or complex sorting environments where color purity is crucial.

Q: Where can the Commandor Color Sorter be installed?

A: Thanks to its robust stainless steel construction and reliable components, the machine is suitable for installation in industrial facilities, mills, and processing plants dealing with grains, seeds, or plastic materials. Ensure ample space for its dimensions (2096 x 1534 x 2100 mm) and access to 220V electrical supply and compressed air.

Q: What is the process for operating the sorter?

A: After connecting the machine to the electrical and air supply, users can calibrate and program sorting parameters via the touch panel. The material is fed through the machine, where sensors analyze each item and ejectors remove undesired contaminants based on set criteria.

Q: How does using the Commandor Color Sorter benefit my business?

A: The sorter increases product purity while significantly reducing labor costs and material wastage. Its high capacity, versatility, and consistent accuracy help businesses maintain quality standards and improve output efficiency in competitive markets.

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