Commandor Color Sorter - 3 chute

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

High-Efficiency Sorting

With a capacity of 3-5 tons per hour and up to 99.99% sorting accuracy, the Commandor Color Sorter ensures rapid, precise separation of materials. The multiple customizable sorting modes adapt to different grains, seeds, or plastics, optimizing output for varied applications.

Advanced Sensor and Interface

Equipped with a full-color CCD sensor, this sorter detects even subtle color differences for superior sorting. Its intuitive industrial-grade touch-screen interface offers straightforward control, making operation and mode selection seamless and efficient for industrial users.

Reliable and User-Friendly Design

The system integrates a long-life LED lighting source and automatic air cleaning to maintain consistent operation and minimize maintenance. Operating at a noise level of less than 75 dB, it provides a more comfortable workplace environment. The sorter also includes a built-in air compressor with external mounting, further enhancing usability.

FAQ's of Commandor Color Sorter - 3 chute:

Q: How does the Commandor Color Sorter - 3 Chute optimize sorting accuracy across different materials?

A: The Commandor Color Sorter utilizes a full-color CCD sensor and adaptive sorting modes to accurately differentiate and separate materials based on color. This technology ensures up to 99.99% sorting accuracy for various products such as grains, pulses, beans, seeds, and plastics, optimizing the process for each specific material type.

Q: What are the main benefits of using a color sorter with three chutes and multiple channels?

A: Having three chutes and between 240-300 channels allows the machine to handle high throughput (up to 5 tons/hour) while efficiently channeling sorted materials into different output streams. This increases productivity, reduces processing time, and delivers precise results for manufacturers and exporters.

Q: When should routine maintenance be performed on the Commandor Color Sorter?

A: Although the machine features an automatic air cleaning nozzle to reduce maintenance needs, routine checks and cleaning of sensors, nozzles, and the sorting chamber are recommended every few weeks or according to your material load and working environment.

Q: Where can the Commandor Color Sorter be used effectively?

A: This machine is designed for industrial and agricultural environments, such as grain mills, seed processors, pulse exporters, plastic recyclers, and supply chain logistic centers. It is especially suited to operations in India and similar regions requiring high-capacity, precise sorting.

Q: What is the process for changing sorting modes or product types?

A: Operators can easily switch sorting modes or product types via the industrial-grade touch-screen interface. The software provides multiple custom sorting options and allows users to optimize output based on the specific material and required purity levels.

Q: How does the external air compressor improve the sorting process?

A: The included air compressor (to be externally mounted) supplies the required pressure (0.6-0.8 MPa) for the high-speed solenoid valves. This setup ensures consistent ejector performance and efficient removal of unwanted materials, maintaining optimal production rates.

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