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Commandor Color Sorter -1 chute

Commandor Color Sorter -1 chute

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 




Advanced Detection and Sorting Technology

Commandor Color Sorter -1 chute utilizes high-resolution CCD cameras and LED lighting to distinguish even the smallest color variations in granular products, detecting particles as small as 0.2 mm. This enables removal of defects with extraordinary efficiency, leading to precise sorting and optimal product quality.


User-Friendly Operation and Maintenance

Featuring an intuitive touchscreen control panel and automatic air-cleaning system, the Commandor Color Sorter is both easy to operate and maintain. The stainless steel construction ensures longevity, while the single chute and 63 channels deliver consistent output with minimal manual intervention.


Versatile Applications for Multiple Industries

This sorter is engineered for versatility, handling a wide range of granular products including rice, dal, grains, seeds, pulses, plastics, and tea. Its precise sorting mechanism and adjustable capacity make it an excellent choice for exporters, manufacturers, and suppliers in the food and material processing industries.

FAQ's of Commandor Color Sorter -1 chute:


Q: How does the Commandor Color Sorter achieve such high sorting accuracy?

A: The machine employs advanced CCD camera technology and high-speed electromagnetic valves, coupled with LED illumination, to accurately identify and sort out defective granules or impurities down to a size of 0.2 mm. This ensures an overall sorting accuracy of over 99%.

Q: What is the minimum and maximum output capacity of this color sorter?

A: Depending on the type and condition of the material being processed, the Commandor Color Sorter offers an output capacity ranging from 100 to 200 kg per hour.

Q: Where can I install the Commandor Color Sorter, and is it suitable for harsh environments?

A: The sorter is designed for indoor industrial environments and can operate efficiently within an ambient temperature range of -10C to 40C. Its stainless steel 304 construction offers excellent durability and resistance to harsh processing conditions.

Q: What kind of products can be sorted using this machine?

A: This color sorter is suitable for sorting a variety of granular products such as rice, dal, grains, seeds, pulses, plastics, and tea, making it ideal for diverse applications across food and material industries.

Q: How does the automatic cleaning system work?

A: The machine is equipped with an automatic air cleaning mechanism that uses compressed air to periodically clean the internal components, especially the camera area, ensuring consistent performance and reducing maintenance requirements.

Q: What are the benefits of using a CCD camera-based color sorter over traditional sorting methods?

A: CCD camera-based sorters provide swift and extremely accurate recognition of color differences, increasing product quality, reducing manual labor, and improving efficiency compared to conventional sorting techniques.

Q: What are the power and air requirements for operating this sorter?

A: The unit requires a single-phase 220V/50Hz power source with a power consumption of 2.2 kW, and an air compressor delivering 7.5 HP at a pressure range of 0.5-0.8 MPa for optimal sorting performance.


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