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Rice Sorter Machine Supplier

Rice Sorter Machine Supplier

Product Features

 Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts. 

Tri Chromatic Camera Scanner 

·        High Speed data acquisition and digital image

·        Processing Technology Using FPGA

·        Resolution - 5400 X 3 pixels with RGB  Trichromatic Camera Technology

·        Highly Specialized lens for sorting purpose

·         Front and back evenly aligned cameras with digital alignment technology 

10'' Inch Color HMI    

·        Low Energy consumption led lighting

·        Improves fine RGB Illumination in background

·        Enhancing defects recognition systems by varying different backgrounds for different types of grains

Specifications:-  

Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)11+1(or) 1+(40+21)2+1(or) 2+(40+21)2+1+1(or) 2+1+(40+21)3+1+1(or) 3+1+(40+21)4+1+1(or) 4+1+(40+21)4+2+1(or) 4+2+(40+21)5+2+1(or) 4+2+16+2+2(or) 6+2+1+17+3+2(or) 7+2+2+1
Output (TPH) for Rice/Dall0.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5kg/cm228 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement7.5HP Screw10HP Screw15HP Screw20HP Screw25HP Screw25HP Screw30HP Screw30 to 40HP Screw40HP Screw50HP Screw
Dimension (LxWxH) Feet2.92x4.88x5.974.14x4.88x5.975.19x4.88x5.976.33x4.88x5.977.46x4.88x5.978.59x4.88x5.979.73x4.88x5.9710.87x4.88x5.9713.83x4.88x5.9716x4.88x5.97
Cabin Dimension (LxWxH) Feet7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

Technical Details 



High-Efficiency Rice Sorting Technology

This rice sorter employs high-resolution CCD cameras paired with LED illumination to distinguish grains by color with exceptional precision. The sophisticated PLC with touchscreen interface streamlines operation, enabling swift adjustments and comprehensive monitoring. Its automated system increases throughput while minimizing errors, providing rice mills with heightened productivity and product consistency.


Built for Industrial Performance

Constructed from durable stainless steel, the rice sorter withstands demanding milling environments. With a versatile hopper capacity of 60 liters and a robust 2.2 kW motor, it efficiently processes between 1.5 and 3.5 tons of rice per hour. Its low noise level (75 dB) and an integrated air compressor ensure reliable sorting without disrupting workplace conditions, making it suitable for both large-scale and medium operations.


Comprehensive Support and Service

We prioritize customer satisfaction with dedicated after-sales service. From installation to training and technical assistance, our team ensures seamless integration of the rice sorter into your mill's workflow. The machine's user-friendly controls and ongoing support maximize uptime and long-term value for your investment.

FAQ's of Rice Sorter Machine Supplier:


Q: How does the rice sorter machine achieve high sorting accuracy?

A: The rice sorter machine utilizes high-resolution CCD cameras and LED-illuminated inspection to precisely detect and separate grains by color. Its advanced PLC with a touchscreen interface ensures accurate control, resulting in a 99% sorting accuracy for commercial and industrial rice mills.

Q: What is the purpose of the air compressor and what air pressure is required?

A: The integrated air compressor powers the ejection system that removes unwanted grains during sorting. It operates effectively at an air pressure range of 0.6 to 0.8 MPa, optimizing the reject ratio and ensuring high-efficiency sorting.

Q: When should maintenance be performed on the rice sorter machine?

A: Routine maintenance should be performed as recommended by the manufacturer, typically after every high-throughput cycle or as observed in the service manual. Regular checks on sensors, air pressure systems, and hopper cleanliness ensure sustained optimal performance.

Q: Where is this rice sorter machine primarily used?

A: This machine is designed for use in commercial and industrial rice mills across India. It is suitable for exporters, manufacturers, and suppliers operating in high-capacity rice processing environments.

Q: What is the process of sorting rice using this machine?

A: During operation, rice enters the 60L hopper and passes through 63 sorting channels. High-resolution sensors identify and separate discolored or defective grains using a color-based optical method and compressed air jets, resulting in a precise and efficient sorting process.

Q: How does the user operate and monitor the rice sorter?

A: Operators control the machine through the PLC with a touchscreen interface, which allows for easy adjustments, start/stop functions, and real-time monitoring of the sorting operation. The user-friendly design reduces training time and enhances workflow efficiency.

Q: What key benefits does this rice sorter provide for rice mills?

A: The machine delivers high efficiency sorting, substantial throughput (1.5-3.5 T/h), minimal operational noise (75 dB), and reduced waste thanks to an excellent reject ratio (8:1). Built from durable stainless steel and supported by dedicated after-sales service, it maximizes yield and quality for rice processors.


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