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Mini Rice Color Sorter Machine

Mini Rice Color Sorter Machine

Mini Rice Color Sorter Machine:

 

  • High Speed HD camera, Ultra HD imaging & analysis technology, high-speed processing, Accurate Identification.
  • Intelligent image processing.
  • AI-Deep learning technology.
  • Intelligent study data classification.
  • 5400 x 3 pixel RGB sensor.
  • Image can taken 122 million pixels per second, Easy to use interface.
  • High level AI deep learning technology, user friendly interface, easy operation.
  • Multi-function, Multi-purpose, widely used for all kind of rice, grain, nuts, plastics etc.
  • High and specification ensure high stability with high sorting accuracy.
  • Even light system, 1.2 Billion life cycle.
  • Accurate dimming control valve.
  • High speed matrix valve, Maintenance free SMPS.


  • Mark brand full HD colorful 10.1 touch screen.
  • Customer friendly user interface. Linux based operating systems.
  • Powerful communication system feeder.
  • Closed loop sensor based feeder systems self calibration. Material even feeding system LED.
  • Micro controlled LED high reliability and long lifespan LED light resources smart cooling.
  • 16 Million colors RGB background LED realtime background color adjustmentable.
  • Combined with color sorting, AI sorting sort difficult impurities like micro color difference.
  • FPGAs based best-in-class signal processing capabilities for high bandwidth applications, Built on the 28nm HPL Processor! HD lens for clear imaging HM. 


 Chute Option Available 10 Chute 8 Chute 7 Chute 6 Chute 5 Chute 4 Chute 3 Chute 2 Chute 1 Chute1 Chute 32 Channel
 Chute Distribution (P+S+F) 6+2+2 (or) 6+2+1+1 5 + 2 + 1 4+2+1 4+1+1 3+1+1 2+1+1 2+1 1+1 1 1
 Output (TPH) for Rice/Dal 6 to 8 5 to 7 4 to 6 3.5 to 5.5 3 to 5 2 to 4 1.5 to 2.5 1 to 2 0.75 to 1.5 0.500 to 1.0
 No. of Camera (F&R) 10 + 10 8+8 7+7 6+6 5+5 4+4 3+3 2 + 2 1 + 1 1 + 1
 Air Requirement @7.5/cm2 180 CFM 150 CFM 132 CFM 113 CFM 96 CFM 72 CFM 54 CFM 38 CFM 28 CFM 15 CFM
 Compressor Requirement 40 HP Screw 30 to 40 HP Screw 30 HP Screw 25 HP Screw 25 HP Screw 20 HP Screw 15 HP Screw 10 HP Screw 7.5 HP Screw 5 HP Screw
 Dimension (LxWxH)Feet 13.83x 4.88x5.97 10.87x 4.88x5.97 9.73x 4.88x5.97 8.59x 4.88x5.97 7.46x 4.88x5.97 6.33x 4.88x5.97 5.19x 4.88x5.97 4.1x 4.88x5.97 2.92x 4.88x5.97 1.94x 4.16x4.76
 Cabin Dimension (LxWxH)Feet 18x10x8 16x10x8 14x10x8 13x10x8 12x10x8 10x10x8 9x10x8 8x10x8 7x10x8 Movable type with wheel


 




Precision Sorting with Advanced Optical Sensors

Powered by high-resolution CCD sensors, the Mini Rice Color Sorter quickly identifies and removes unwanted grains with remarkable accuracy. Its dual sorting modes optimize yield and quality, addressing both visibly discolored and subtle defects, resulting in consistently premium rice output.


User-Friendly Automation and Control

The integrated PLC touch screen simplifies operation, allowing users to customize sorting parameters and monitor processes in real-time. Operators benefit from rapid adjustments and straightforward maintenance, increasing productivity and reducing downtime in both small-scale and laboratory applications.


Energy-Efficient and Quiet Operation

Designed for efficiency and comfort, the machine operates on single-phase 220V power with a low energy requirement of 1.5 kW. Coupled with its low-noise profile and dependable air jet ejectors, it fits seamlessly into compact workspaces, maintaining a peaceful and productive environment.

FAQs of Mini Rice Color Sorter Machine:


Q: How does the Mini Rice Color Sorter Machine achieve its high sorting accuracy?

A: By utilizing a high-resolution CCD optical sensor paired with energy-efficient LED lamps, the machine can precisely detect and separate discolored, defective, or foreign grains from the rice. This advanced technology ensures a sorting accuracy of at least 99%, providing consistently high-quality output.

Q: What is the process for operating the Mini Rice Color Sorter Machine?

A: Operation is straightforward using the PLC touch screen interface. After loading the rice into the machine, users select the preferred sorting modesingle or double sorting. Premium air jet ejectors then efficiently remove unwanted grains, and sorted rice is collected for packaging or further processing.

Q: When should I use single versus double sorting mode?

A: Single sorting mode is ideal for standard removal of discolored grains in a single pass, while double sorting is recommended for achieving even higher purity by performing a secondary sort, especially when processing rice with significant contamination or strict export requirements.

Q: Where can this machine be effectively utilized?

A: The Mini Rice Color Sorter is suitable for various environments, including mini rice mills, laboratories, and small-scale rice processing units. Its compact design and robust construction make it an excellent choice for exporters, manufacturers, and suppliers across India seeking precision and reliability.

Q: What are the benefits of using a PLC touch screen control system?

A: The PLC touch screen provides a user-friendly interface for setting up sorting parameters, monitoring the machines status, and troubleshooting. This ensures faster response times, easier customization, and minimized human error, resulting in efficient and streamlined operations.

Q: How do the air compressor and pressure specifications affect machine performance?

A: An oil-free air compressor (5.5 kW) with an air pressure of 0.6 0.8 MPa is necessary for the optimal functioning of the premium air jet ejectors. Maintaining these specifications ensures swift and consistent removal of defective grains, supporting high-speed sorting and accuracy.


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