Basmati Rice Color Sorter
Basmati Rice Color Sorter
Mark was founded in 2005 and ever since its activity has been the design,the manufacture and the installation of color sorter machines in all over india,being now known leading manufacturer of turn key rice mills.
Customer Service :
Three key of our service :
- Manufacture of best quality machines.
- Professional training of the end user.
- Top quality of after sales service.
The service we provide to our customers is crucial to achieve high performance and maintain the machines in the years to come.
Product Features
Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.
Tri Chromatic Camera Scanner
· High Speed data acquisition and digital image
· Processing Technology Using FPGA
· Resolution -
· Highly Specialized lens for sorting purpose
· Front and back evenly aligned cameras with digital alignment technology
10'' Inch Color HMI
· Low Energy consumption led lighting
· Improves fine RGB Illumination in background
· Enhancing defects recognition systems by varying different backgrounds for different types of grains
Specifications:-
| Chute Option Available | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1+1(or) 1+(40+21) | 2+1(or) 2+(40+21) | 2+1+1(or) 2+1+(40+21) | 3+1+1(or) 3+1+(40+21) | 4+1+1(or) 4+1+(40+21) | 4+2+1(or) 4+2+(40+21) | 5+2+1(or) 4+2+1 | 6+2+2(or) 6+2+1+1 | 7+3+2(or) 7+2+2+1 |
| Output (TPH) for Rice/Dall | 0.75 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Camera (F&R) | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5kg/cm2 | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 7.5HP Screw | 10HP Screw | 15HP Screw | 20HP Screw | 25HP Screw | 25HP Screw | 30HP Screw | 30 to 40HP Screw | 40HP Screw | 50HP Screw |
| Dimension (LxWxH) Feet | 2.92x4.88x5.97 | 4.14x4.88x5.97 | 5.19x4.88x5.97 | 6.33x4.88x5.97 | 7.46x4.88x5.97 | 8.59x4.88x5.97 | 9.73x4.88x5.97 | 10.87x4.88x5.97 | 13.83x4.88x5.97 | 16x4.88x5.97 |
| Cabin Dimension (LxWxH) Feet | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Technical Details 
Cutting-Edge Sorting Technology
Leveraging advanced full-color CCD sensors, the color sorter achieves exceptional defect detection and rice purity. High-resolution imaging combined with LED illumination guarantees precise color separation, while the rapid ejector system removes faulty grains with minimal waste. The result is superior-quality basmati rice sorted efficiently, meeting rigorous quality standards.
User-Friendly Operation and Intelligent Diagnostics
With its touch-screen user interface and multi-language support, operators enjoy a simplified experience. Integrated self-diagnosis and error display offer real-time fault notifications, reducing downtime and ensuring smooth operation. The continuous automatic mode and vibration feeding streamline the process, allowing sustained high-capacity performance with minimal intervention.
Durable and Efficient Design
The sorter features a floor-mounted, corrosion-resistant stainless steel frame, supporting robust daily use and easy maintenance. An automatic dust cleaning system extends component longevity, and low-noise operation provides comfort in busy rice mills. Flexibility in power supply (single or three phase) makes installation seamless in various industrial settings.
FAQs of Basmati Rice Color Sorter:
Q: How does the basmati rice color sorter achieve high sorting accuracy?
A: The color sorter utilizes advanced full-color CCD sensors and high-resolution imaging to precisely identify and separate rice grains with discolorations or defects. Quick-response ejectors and LED illumination enable accurate sorting, resulting in an accuracy rate of 99.99% or higher.Q: What are the main benefits of using this sorter in rice mills?
A: Key benefits include high sorting accuracy, a low reject ratio (as low as 3:1), high output capacity (2 to 5 tons/hour), low operational noise, reduced waste, and consistent rice quality. The stainless steel build ensures durability, while automated diagnostics and cleaning minimize labor and downtime.Q: Where is this rice color sorter commonly installed and used?
A: This system is typically installed floor-mounted in basmati rice mills, food processing plants, and industrial grain sorting facilities. It is widely used across India by exporters, manufacturers, and suppliers aiming to deliver premium rice quality to markets.Q: What is the process for sorting and grading basmati rice with this machine?
A: Rice is fed via a vibration feeding system for uniform flow through the sorter. Advanced CCD cameras scan each grain under LED lighting, while the system identifies and removes defective grains using precision ejectors. Automatic cleaning mechanisms keep the unit running smoothly throughout the process.Q: How simple is it to operate and maintain the color sorter?
A: Operation is user-friendly thanks to the touch-screen interface with multi-language options. Routine maintenance is streamlined by the automatic dust cleaning system, and real-time fault diagnosis helps address issues quickly, minimizing downtime and ensuring reliable performance.Q: When should an air compressor be used with this machine?
A: An air compressor (typically 7.5 HP or above, with 0.6-0.8 MPa air pressure) is required to power the quick-response ejectors, which are integral for removing defective or discolored grains during the sorting process.Q: What power and installation specifications should be considered?
A: The sorter supports both single phase (220V) and three phase (380V) supplies and operates at 2.02.5 kW. With a stainless steel frame and floor-mounted design, it is suitable for heavy industrial use and occupies 1980 x 1550 x 1780 mm of space, with an overall weight of 900 kg.Enquiry
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