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Ponni Rice Colour Sorting Machine

Ponni Rice Colour Sorting Machine

Ponni Rice Color Sorter

We have brought revolution in the food processing industry in terms of quality through our innovative mark J 280 Color Sorter that is widely used for in food processing industry. The provided sorter is robust in design and optimum in performance, therefore highly demanded among our national as well as international clients. Our dexterous professionals manufacture this sorter by utilizing the finest quality components and ultra-modern technology keeping in mind set industry norms. Besides, this mark J 280 Color Sorter can be availed from us in several specifications according to the requirement of our clients.

Product Features

 Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts. 

Tri Chromatic Camera Scanner 

·        High Speed data acquisition and digital image

·        Processing Technology Using FPGA

·        Resolution - 5400 X 3 pixels with RGB  Trichromatic Camera Technology

·        Highly Specialized lens for sorting purpose

·         Front and back evenly aligned cameras with digital alignment technology 

10'' Inch Color HMI    

·        Low Energy consumption led lighting

·        Improves fine RGB Illumination in background

·        Enhancing defects recognition systems by varying different backgrounds for different types of grains

Specifications:-  

Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)11+1(or) 1+(40+21)2+1(or) 2+(40+21)2+1+1(or) 2+1+(40+21)3+1+1(or) 3+1+(40+21)4+1+1(or) 4+1+(40+21)4+2+1(or) 4+2+(40+21)5+2+1(or) 4+2+16+2+2(or) 6+2+1+17+3+2(or) 7+2+2+1
Output (TPH) for Rice/Dall0.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5kg/cm228 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement7.5HP Screw10HP Screw15HP Screw20HP Screw25HP Screw25HP Screw30HP Screw30 to 40HP Screw40HP Screw50HP Screw
Dimension (LxWxH) Feet2.92x4.88x5.974.14x4.88x5.975.19x4.88x5.976.33x4.88x5.977.46x4.88x5.978.59x4.88x5.979.73x4.88x5.9710.87x4.88x5.9713.83x4.88x5.9716x4.88x5.97
Cabin Dimension (LxWxH) Feet7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

Technical Details 



Innovative Sorting Technology

The Ponni Rice Colour Sorting Machine uses cutting-edge CCD camera technology and LED illumination to identify and separate discoloured or damaged rice grains. Its multi-grade sorting mode ensures superior accuracy, improving the efficiency and quality of rice processing in industrial environments.


User-Friendly Design and Operation

Engineered for operator convenience, this machine features a responsive touch screen interface, making its controls intuitive and easy to navigate. The stainless steel body and vibration feeding system enhance durability and uniform grain distribution throughout the sorting process.


High-Speed Performance and Reliability

Delivering a capacity of 23 tons per hour with a low reject ratio, the machine is tailored for large-scale rice sorting applications. Its robust construction ensures dependable operation, while the 7-channel feeder system supports efficient multi-grade sorting for consistent output quality.

FAQs of Ponni Rice Colour Sorting Machine:


Q: How does the Ponni Rice Colour Sorting Machine operate?

A: The machine uses high-resolution CCD cameras and LED light sources to detect and separate grains based on colour and size. Its touch screen interface allows for easy operation, and the vibration feeding system ensures smooth and continuous grain movement for optimal sorting results.

Q: What types of rice can be sorted with this machine?

A: This automatic colour sorting machine is suitable for Ponni Rice, Basmati Rice, and Parboiled Rice, making it ideal for various rice processing facilities seeking precision and high throughput.

Q: When is it advisable to use a multi-grade sorting machine for rice processing?

A: Multi-grade sorting machines should be used when you need superior accuracy and efficiency in separating multiple grades of rice or removing impurities. This is particularly beneficial for exporters and manufacturers aiming to meet high-quality standards and reduce wastage.

Q: Where can this colour sorting machine be applied?

A: The Ponni Rice Colour Sorting Machine is suitable for industrial grain sorting operations, including rice mills, processing plants, and export facilities throughout India requiring high-speed and precise sorting capabilities.

Q: What is the sorting process involved in this machine?

A: Grains are fed through a vibration system into the sorting channels. High-resolution CCD cameras quickly analyze and identify discolored or defective grains, which are then separated using air jets and multi-grade sorting mechanisms, resulting in a highly accurate output.

Q: How does using this machine benefit grain exporters and suppliers?

A: With its 99.99% accuracy and high-speed sorting capacity, the machine helps exporters and suppliers deliver consistently high-quality rice, minimizing rejects and maximizing product value for both domestic and international markets.


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