Polymer sorter machine
FEATURES:
- High-Speed HD camera.
- Intelligent image processing.
- AI-Deep learning technology.
- Intelligent study data classification.
- 5400 x 3-pixel Trichromatic RGB scanner.
- Image can take 122 million pixels/sec
- Excellent Solution for multi-product sorting
- Even light systems, have a 1.2 Billion life cycle.
- HD lens for clear image
HMI
- Mark brand full HD Colorful 10.1 touchscreen
- +1000 Different types of programs can be set up.
- Easy-to-use & Customer-friendly user-interface
- Linux-based operation system
- Powerful communication system
FEEDER
- Closed loop sensor-based feeder systems self-calibration
- Material even feeding system
LED
- Microcontroller LED, High Reliability, and long lifespan
- LED Lights resource smart cooling
- 16 million colors RGB Background LED
- Real-time background color adjustable
- Even light systems
- Accurate dimming control
VALVE
- High-speed valve
- 1/2 Billion life cycle
Chute Option Available 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute Chute Distribution (P+S+F) 1 1+1 2+1 3+1 3+1+1 4+2 4+2+1 5+2+1 6+2+2 (or) 6+2+1+1 8+2+2 Output (Plastic) 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute No. of Camera (F+R) 1 + 1 2 + 2 3 + 3 4+4 5 + 5 6+6 7 + 7 8+8 10 + 10 12+12 Air Requirement @7.5cm² 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM Compressor Requirement 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP 25 HP Screw 25 HP 30 HP Screw 30 to 40 HP 40 HP Screw 50 HP Dimension (LxWxH) Feet 2.92x6.6x6.2 4.1x6.6x6.2 5.19x6.6x6.2 6.28X6X6.2 7.46x6.6x6.2 8.56X6X6.2 9.73x6.6x6.2 10.83X6X6.2 13.83x6.6x6.2 16.03x6x6.2 Cabin Dimension (LxWxH) Feet 7 x 10 x 8 8 x 10 x 8 9 x 10 x 8 10x10x8 12 x 10 x 8 12x10x8 14 x 10 x 8 15x10x8 18 x 10 x 8 20x10x8
| Chute Option Available | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1+1 | 2+1 | 3+1 | 3+1+1 | 4+2 | 4+2+1 | 5+2+1 | 6+2+2 (or) 6+2+1+1 | 8+2+2 |
| Output (Plastic) | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute |
| No. of Camera (F+R) | 1 + 1 | 2 + 2 | 3 + 3 | 4+4 | 5 + 5 | 6+6 | 7 + 7 | 8+8 | 10 + 10 | 12+12 |
| Air Requirement @7.5cm² | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP | 25 HP Screw | 25 HP | 30 HP Screw | 30 to 40 HP | 40 HP Screw | 50 HP |
| Dimension (LxWxH) Feet | 2.92x6.6x6.2 | 4.1x6.6x6.2 | 5.19x6.6x6.2 | 6.28X6X6.2 | 7.46x6.6x6.2 | 8.56X6X6.2 | 9.73x6.6x6.2 | 10.83X6X6.2 | 13.83x6.6x6.2 | 16.03x6x6.2 |
| Cabin Dimension (LxWxH) Feet | 7 x 10 x 8 | 8 x 10 x 8 | 9 x 10 x 8 | 10x10x8 | 12 x 10 x 8 | 12x10x8 | 14 x 10 x 8 | 15x10x8 | 18 x 10 x 8 | 20x10x8 |
Technical Details 
Leading-Edge Sorting Precision
Leveraging full color line scan cameras and high-speed electromagnetic ejectors, this machine ensures unparalleled accuracy in sorting various polymers. The optical and air jet sorting mechanism, combined with adjustable settings and 64 channel capacity, allows users to customize output as per the desired purity level, thereby optimizing recycling processes or raw material quality for manufacturers and recyclers.
Seamless Operation and Maintenance
Designed with user convenience in mind, the Polymer Sorter Machine features an intuitive multi-language touch-screen control panel. Its automatic cleaning system minimizes downtime and maintenance efforts, while its modular structure simplifies installation and scalability. The long-life LED lighting and robust build guarantee reliable operation even during intensive use in industrial environments.
Versatile Applications and Benefits
Suitable for plastic recycling plants, quality control labs, and material suppliers, this machine effectively separates mixed polymers, ensuring material streams meet stringent industry standards. Its high sorting accuracy, low reject rates, and adjustable output enhance product value and minimize waste-delivering tangible benefits for exporters, manufacturers, and suppliers across India and beyond.
FAQ's of Polymer sorter machine:
Q: How does the Polymer Sorter Machine achieve high sorting accuracy?
A: The machine uses a full color line scan camera in combination with an advanced optical and air jet separation system. High-speed electromagnetic ejectors identify and separate materials with up to 99.9% accuracy, ensuring that only the desired polymers are retained.Q: What types of plastics can be processed by this sorter machine?
A: This sorter is compatible with a broad spectrum of polymers, including PET, HDPE, PVC, PP, PS, ABS, and more. It provides flexibility for facilities handling diverse plastic streams and guarantees reliable material separation across these different resin types.Q: When should the automatic cleaning system be used?
A: The automatic cleaning system is designed for regular maintenance during standard operation. It activates as needed based on usage conditions, reducing the need for manual intervention and ensuring consistent machine performance over time.Q: Where is this machine typically installed and used?
A: The Polymer Sorter Machine is ideal for plastic recycling facilities, quality control departments of manufacturing plants, and material separation units. Its modular, easy-to-install design enables quick setup in a variety of industrial environments, particularly in regions requiring high-efficiency sorting like India.Q: What is the operational process for sorting materials with this machine?
A: Materials are fed into the machine, where the line scan camera analyses each item. Based on programmed settings, the system activates the electromagnetic ejector and air jets to separate different plastics. The output is easily adjustable to meet specific sorting requirements.Q: How does the touch-screen control interface benefit operators?
A: The multi-language touch-screen makes setup, monitoring, and adjustments straightforward, thus reducing training time and minimizing operator errors. It enhances real-time process control and allows users to tailor sorting precision and output to their unique needs.Q: What are the primary benefits of using this polymer sorter machine?
A: Key benefits include high throughput (up to 2 TPH), exceptional sorting accuracy (99.9%), minimized reject rates, and user-friendly control features. Its robust construction, energy efficiency, and automatic cleaning capability contribute to reduced operational costs and improved profitability for recycling operations and polymer suppliers.Enquiry
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