FEATURES:
- High-Speed HD camera.
- Intelligent image processing.
- AI-Deep learning technology.
- Intelligent study data classification.
- 5400 x 3-pixel Trichromatic RGB scanner.
- Image can take 122 million pixels/sec
- Excellent Solution for multi-product sorting
- Even light systems, have a 1.2 Billion life cycle.
- HD lens for clear image
HMI
- Mark brand full HD Colorful 10.1 touchscreen
- +1000 Different types of programs can be set up.
- Easy-to-use & Customer-friendly user-interface
- Linux-based operation system
- Powerful communication system
FEEDER
- Closed loop sensor-based feeder systems self-calibration
- Material even feeding system
LED
- Microcontroller LED, High Reliability, and long lifespan
- LED Lights resource smart cooling
- 16 million colors RGB Background LED
- Real-time background color adjustable
- Even light systems
- Accurate dimming control
VALVE
- High-speed valve
- 1/2 Billion life cycle
| Chute Option Available | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1+1 | 2+1 | 3+1 | 3+1+1 | 4+2 | 4+2+1 | 5+2+1 | 6+2+2 (or) 6+2+1+1 | 8+2+2 |
| Output (Plastic) | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute |
| No. of Camera (F+R) | 1 + 1 | 2 + 2 | 3 + 3 | 4+4 | 5 + 5 | 6+6 | 7 + 7 | 8+8 | 10 + 10 | 12+12 |
| Air Requirement @7.5cm² | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP | 25 HP Screw | 25 HP | 30 HP Screw | 30 to 40 HP | 40 HP Screw | 50 HP |
| Dimension (LxWxH) Feet | 2.92x6.6x6.2 | 4.1x6.6x6.2 | 5.19x6.6x6.2 | 6.28X6X6.2 | 7.46x6.6x6.2 | 8.56X6X6.2 | 9.73x6.6x6.2 | 10.83X6X6.2 | 13.83x6.6x6.2 | 16.03x6x6.2 |
| Cabin Dimension (LxWxH) Feet | 7 x 10 x 8 | 8 x 10 x 8 | 9 x 10 x 8 | 10x10x8 | 12 x 10 x 8 | 12x10x8 | 14 x 10 x 8 | 15x10x8 | 18 x 10 x 8 | 20x10x8 |
Technical Details 
Advanced Technology for Enhanced Sorting PrecisionEquipped with a HD full-color CCD camera and a state-of-the-art photoelectric sensor system, this plastic color sorter ensures accurate differentiation and removal of off-color particles. By utilizing high-speed ejectors and a robust algorithm, it delivers 99% accuracy while maintaining a rapid throughput, resulting in higher yield and better-quality recycled materials.
Customizable and User-Friendly DesignThe plastic color sorter offers customizable options for voltage, output, and capacity, making it suitable for various processing requirements. Its intuitive touchscreen interface provides an easy-to-operate platform for monitoring and controlling operations. The machine is ergonomically designed for straightforward maintenance, ensuring efficient and long-lasting use in demanding production environments.
Energy Efficient and Durable ComponentsIncorporating a vibratory hopper and long-life LED lighting, this machine guarantees consistent feeding and optimal illumination for sorting accuracy. The system operates at a moderate noise level of 75 dB, supports multiple channels for high sorting capacity, and features energy-efficient components to minimize operational costs. Robust construction ensures durability in industrial settings.
FAQ's of PLASTIC COLOR SORTER:
Q: How does the PLASTIC COLOR SORTER work for sorting plastics?
A: The sorter uses a high-definition full-color CCD camera and a photoelectric sensor to detect color differences among plastic particles. When an off-color item is identified, high-speed ejectors remove it from the flow. This process achieves up to 99% accuracy in sorting various plastic materials.
Q: What types of plastic materials and particle sizes can this color sorter handle?
A: This machine is suitable for plastic particles ranging from 2 mm to 40 mm in size, making it versatile for different recycling and processing requirements. It efficiently sorts a variety of plastics based on color, which is essential for producing high-quality recycled products.
Q: When should I consider using a PLASTIC COLOR SORTER in my facility?
A: If your operations involve sorting large volumes of mixed-color plastic for recycling or processing, this sorter provides significant improvements in material purity and throughput. With capacity options between 1 to 5 tons per hour and customizable outputs, it's ideal for scaling production or improving efficiency.
Q: Where is the PLASTIC COLOR SORTER typically used?
A: This machine is commonly deployed in plastic recycling plants, material recovery facilities, and plastic processing industries across India and globally. Its adaptability makes it suitable for both exporters and suppliers requiring efficient color-based sorting.
Q: What is the process for operating and maintaining the sorter?
A: Operation is managed via a touch screen interface, allowing easy adjustment of parameters. Material is fed using a vibratory hopper, and long-life LED lights assist the camera in detection. Regular cleaning, and scheduled maintenance ensure optimal performance and longevity.
Q: What are the main benefits of using this plastic color sorter?
A: Key benefits include high sorting accuracy (99%), customizable throughput, energy efficiency, and reduced labor costs. It significantly improves the quality of recycled plastic and increases operational efficiency in sorting processes.
Q: Is an air compressor required for the PLASTIC COLOR SORTER, and is it included?
A: An external air compressor (0.6 - 0.8 MPa) is required for the high-speed ejectors to function. However, the air compressor is not included with the machine and must be sourced separately.
