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PLASTIC GRANULES COLOR SORTER

PLASTIC GRANULES COLOR SORTER

FEATURES:

  • High-Speed HD camera.
  • Intelligent image processing.
  • AI-Deep learning technology.
  • Intelligent study data classification.
  • 5400 x 3-pixel Trichromatic RGB scanner.
  • Image can take 122 million pixels/sec
  • Excellent Solution for multi-product sorting
  • Even light systems, have a 1.2 Billion life cycle.
  • HD lens for clear image

HMI

  • Mark brand full HD Colorful 10.1 touchscreen
  • +1000 Different types of programs can be set up.
  • Easy-to-use & Customer-friendly user-interface
  • Linux-based operation system
  • Powerful communication system

FEEDER

  • Closed loop sensor-based feeder systems self-calibration
  • Material even feeding system

LED

  • Microcontroller LED, High Reliability, and long lifespan
  • LED Lights resource smart cooling
  • 16 million colors RGB Background LED
  • Real-time background color adjustable
  • Even light systems
  • Accurate dimming control

VALVE

  • High-speed valve
  • 1/2 Billion life cycle
Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)11+12+13+13+1+14+24+2+15+2+16+2+2 (or) 6+2+1+18+2+2
Output (Plastic)150 to 300kg per primary chute150 to 300kg per primary chute150 to 300kg per primary chute150 to 300kg per primary chute150 to 300kg per primary chute150 to 300kg per primary chute150 to 300kg per primary chute150 to 300kg per primary chute150 to 300kg per primary chute150 to 300kg per primary chute
No. of Camera (F+R)1 + 12 + 23 + 34+45 + 56+67 + 78+810 + 1012+12
Air Requirement @7.5cm²28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement7.5 HP Screw10 HP Screw15 HP Screw20 HP25 HP Screw25 HP30 HP Screw30 to 40 HP40 HP Screw50 HP
Dimension (LxWxH) Feet2.92x6.6x6.24.1x6.6x6.25.19x6.6x6.26.28X6X6.27.46x6.6x6.28.56X6X6.29.73x6.6x6.210.83X6X6.213.83x6.6x6.216.03x6x6.2
Cabin Dimension (LxWxH) Feet7 x 10 x 88 x 10 x 89 x 10 x 810x10x812 x 10 x 812x10x814 x 10 x 815x10x818 x 10 x 820x10x8

 

 

Technical Details 



High Precision Sorting

Experience exceptional sorting accuracy with our high-resolution CCD camera and intelligent LED lighting system, designed to detect subtle differences in plastic granule colors and shapes. The result is a highly efficient separation process that minimizes waste and maximizes usable output for various plastic granule types.


Versatile Application Range

This color sorter is engineered for use with PET, PP, PVC, HDPE, ABS, and other colored plastic granules, making it an adaptable solution for recycling facilities, plastic manufacturing plants, and material refining centers. The 64 sorting channels and customizable voltage accommodate diverse operational needs.


User-Centric Operation

A user-friendly touchscreen interface makes operation intuitive, allowing quick configuration of sorting modes and easy monitoring of performance. Maintenance is simplified by the modular design and real-time monitoring features, ensuring consistent operation and optimal sorting results.

FAQ's of PLASTIC GRANULES COLOR SORTER:


Q: How does the Plastic Granules Color Sorter differentiate between various plastic types?

A: The sorter utilizes a high-resolution color CCD camera paired with an intelligent LED illumination system to identify subtle variations in the color and shape of plastic granules. Multiple selectable sorting modes enable precise separation based on customized parameters.

Q: What is the process for sorting plastic granules using this machine?

A: Plastic granules are fed into the hopper, where they pass through the illuminated camera area. The CCD camera quickly scans each granule, and fast-response electromagnetic valves actuate to separate off-color or unwanted granules, ensuring up to 99% accuracy.

Q: Where can the Plastic Granules Color Sorter be used?

A: This machine is suitable for recycling plants, plastic processing facilities, and material refining operations seeking to enhance material purity and recovery rates. It's adaptable for both industrial and large-scale commercial environments.

Q: What types of plastic materials are suitable for sorting with this machine?

A: The color sorter is compatible with PET, PP, PVC, HDPE, ABS, and other colored plastic granules, providing versatile sorting capabilities for a wide range of input materials in the plastics recycling and processing industries.

Q: How user-friendly is the operation of the color sorter?

A: The machine offers a user-centric experience through its intuitive touchscreen interface, enabling easy setup, real-time monitoring, and adjustment of sorting parameters without requiring advanced technical knowledge.

Q: What are the benefits of using this color sorter in a recycling plant?

A: By increasing sorting accuracy to 99%, the machine maximizes the purity of output materials, reduces waste, and supports higher operational throughput-up to 2 tons per hour, depending on plastic type-thereby boosting plant efficiency and profitability.

Q: When is it necessary to customize voltage or air compressor specifications?

A: Voltage options can be customized based on the specific country or facility requirements. The machine requires an external air compressor delivering 0.6-0.8 MPa pressure, and the compressor specification can be tailored to match local availability and operational demands.


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