PLASTIC FLAKES COLOR SORTER
FEATURES:
- High-Speed HD camera.
- Intelligent image processing.
- AI-Deep learning technology.
- Intelligent study data classification.
- 5400 x 3-pixel Trichromatic RGB scanner.
- Image can take 122 million pixels/sec
- Excellent Solution for multi-product sorting
- Even light systems, have a 1.2 Billion life cycle.
- HD lens for clear image
HMI
- Mark brand full HD Colorful 10.1 touchscreen
- +1000 Different types of programs can be set up.
- Easy-to-use & Customer-friendly user-interface
- Linux-based operation system
- Powerful communication system
FEEDER
- Closed loop sensor-based feeder systems self-calibration
- Material even feeding system
LED
- Microcontroller LED, High Reliability, and long lifespan
- LED Lights resource smart cooling
- 16 million colors RGB Background LED
- Real-time background color adjustable
- Even light systems
- Accurate dimming control
VALVE
- High-speed valve
- 1/2 Billion life cycle
Chute Option Available 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute Chute Distribution (P+S+F) 1 1+1 2+1 3+1 3+1+1 4+2 4+2+1 5+2+1 6+2+2 (or) 6+2+1+1 8+2+2 Output (Plastic) 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute No. of Camera (F+R) 1 + 1 2 + 2 3 + 3 4+4 5 + 5 6+6 7 + 7 8+8 10 + 10 12+12 Air Requirement @7.5cm² 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM Compressor Requirement 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP 25 HP Screw 25 HP 30 HP Screw 30 to 40 HP 40 HP Screw 50 HP Dimension (LxWxH) Feet 2.92x6.6x6.2 4.1x6.6x6.2 5.19x6.6x6.2 6.28X6X6.2 7.46x6.6x6.2 8.56X6X6.2 9.73x6.6x6.2 10.83X6X6.2 13.83x6.6x6.2 16.03x6x6.2 Cabin Dimension (LxWxH) Feet 7 x 10 x 8 8 x 10 x 8 9 x 10 x 8 10x10x8 12 x 10 x 8 12x10x8 14 x 10 x 8 15x10x8 18 x 10 x 8 20x10x8
| Chute Option Available | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1+1 | 2+1 | 3+1 | 3+1+1 | 4+2 | 4+2+1 | 5+2+1 | 6+2+2 (or) 6+2+1+1 | 8+2+2 |
| Output (Plastic) | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute |
| No. of Camera (F+R) | 1 + 1 | 2 + 2 | 3 + 3 | 4+4 | 5 + 5 | 6+6 | 7 + 7 | 8+8 | 10 + 10 | 12+12 |
| Air Requirement @7.5cm² | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP | 25 HP Screw | 25 HP | 30 HP Screw | 30 to 40 HP | 40 HP Screw | 50 HP |
| Dimension (LxWxH) Feet | 2.92x6.6x6.2 | 4.1x6.6x6.2 | 5.19x6.6x6.2 | 6.28X6X6.2 | 7.46x6.6x6.2 | 8.56X6X6.2 | 9.73x6.6x6.2 | 10.83X6X6.2 | 13.83x6.6x6.2 | 16.03x6x6.2 |
| Cabin Dimension (LxWxH) Feet | 7 x 10 x 8 | 8 x 10 x 8 | 9 x 10 x 8 | 10x10x8 | 12 x 10 x 8 | 12x10x8 | 14 x 10 x 8 | 15x10x8 | 18 x 10 x 8 | 20x10x8 |
Technical Details 
Optimize Your Plastic Sorting
Maximize quality and throughput in your recycling operations with a state-of-the-art color sorter. Featuring advanced imaging technology and rapid solenoid valves, this machine ensures the separation of unwanted colors or contaminants with remarkable efficiency. The user-friendly control interface, equipped with touchscreen and multiple language options, allows swift adjustments and real-time monitoring, enhancing operational productivity and reducing manual labor.
Versatile and Reliable Performance
Engineered for versatility, the sorter accommodates flake and granule sizes from 1 to 30 mm. Multi-channel configurations (64/128/256) adapt to varying throughput demands, while the rugged LED lighting and robust construction support continuous operation between -10C and 50C. An easy-access design simplifies cleaning and maintenance, reducing downtime for busy plastic recycling facilities.
For Modern Recycling Facilities
With a customizable output between 1 to 3 tons per hour, this sorter meets the evolving requirements of modern recycling centers and plastic processors. It reliably sorts PET, PP, ABS, and PC flakes, ensuring high purity and material value. Its oil-free compressor compatibility and low power consumption provide outstanding energy efficiency and reduced operating costs.
FAQ's of PLASTIC FLAKES COLOR SORTER:
Q: How does the Plastic Flakes Color Sorter achieve high sorting accuracy?
A: The sorter uses a high-resolution full-color CCD camera combined with advanced, real-time image processing algorithms. This allows it to precisely detect and separate colored contaminants or off-spec flakes with up to 99% accuracy, ensuring a high-quality output with minimal carryover.Q: What types and sizes of plastic flakes can this color sorter process?
A: This machine is suitable for sorting various plastic flakes and granules, including PET, PP, ABS, and PC. It accepts particle sizes from 1 mm to 30 mm, making it adaptable for most recycling facility requirements.Q: When is maintenance required and how accessible is cleaning?
A: Routine maintenance is straightforward due to the easy-access design, enabling quick cleaning and servicing without specialized tools. Regular cleaning, typically after each major sorting session, ensures consistently high performance and durability.Q: Where should this color sorter be installed for optimal performance?
A: Best results are achieved in recycling and reprocessing facilities with appropriate environmental conditions (-10C to 50C) and a stable supply of clean, dry flakes. Proper placement ensures smooth material feeding and consistent sorting efficiency.Q: What is the process flow from material feeding to sorted output in this machine?
A: Plastic flakes are loaded onto a vibrating feeder with adjustable speed, ensuring even distribution. The CCD camera captures images of each piece as they pass under LED lighting. The system's algorithm evaluates color in real time, triggering fast-response solenoid ejector valves to separate undesired pieces, allowing only targeted material into the final output stream.Q: How does the user operate and monitor the color sorter?
A: Operators interact with the machine via a touchscreen interface that supports multiple languages. This allows for easy setup of sorting parameters, real-time monitoring, and swift adjustments based on material type or batch changes.Q: What are the primary benefits of using the Plastic Flakes Color Sorter?
A: Key benefits include significant time and labor savings, high throughput (up to 3 tons/hour), enhanced purity of recycled plastics, reduced contamination, and compliance with industry standards. Its energy-efficient design and low maintenance needs also contribute to reduced operational costs.Enquiry
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