Plastic Color Sorter Machine Coimbatore
FEATURES:
- High-Speed HD camera.
- Intelligent image processing.
- AI-Deep learning technology.
- Intelligent study data classification.
- 5400 x 3-pixel Trichromatic RGB scanner.
- Image can take 122 million pixels/sec
- Excellent Solution for multi-product sorting
- Even light systems, have a 1.2 Billion life cycle.
- HD lens for clear image
HMI
- Mark brand full HD Colorful 10.1 touchscreen
- +1000 Different types of programs can be set up.
- Easy-to-use & Customer-friendly user-interface
- Linux-based operation system
- Powerful communication system
FEEDER
- Closed loop sensor-based feeder systems self-calibration
- Material even feeding system
LED
- Microcontroller LED, High Reliability, and long lifespan
- LED Lights resource smart cooling
- 16 million colors RGB Background LED
- Real-time background color adjustable
- Even light systems
- Accurate dimming control
VALVE
- High-speed valve
- 1/2 Billion life cycle
Chute Option Available 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute Chute Distribution (P+S+F) 1 1+1 2+1 3+1 3+1+1 4+2 4+2+1 5+2+1 6+2+2 (or) 6+2+1+1 8+2+2 Output (Plastic) 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute No. of Camera (F+R) 1 + 1 2 + 2 3 + 3 4+4 5 + 5 6+6 7 + 7 8+8 10 + 10 12+12 Air Requirement @7.5cm² 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM Compressor Requirement 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP 25 HP Screw 25 HP 30 HP Screw 30 to 40 HP 40 HP Screw 50 HP Dimension (LxWxH) Feet 2.92x6.6x6.2 4.1x6.6x6.2 5.19x6.6x6.2 6.28X6X6.2 7.46x6.6x6.2 8.56X6X6.2 9.73x6.6x6.2 10.83X6X6.2 13.83x6.6x6.2 16.03x6x6.2 Cabin Dimension (LxWxH) Feet 7 x 10 x 8 8 x 10 x 8 9 x 10 x 8 10x10x8 12 x 10 x 8 12x10x8 14 x 10 x 8 15x10x8 18 x 10 x 8 20x10x8
| Chute Option Available | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1+1 | 2+1 | 3+1 | 3+1+1 | 4+2 | 4+2+1 | 5+2+1 | 6+2+2 (or) 6+2+1+1 | 8+2+2 |
| Output (Plastic) | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute |
| No. of Camera (F+R) | 1 + 1 | 2 + 2 | 3 + 3 | 4+4 | 5 + 5 | 6+6 | 7 + 7 | 8+8 | 10 + 10 | 12+12 |
| Air Requirement @7.5cm² | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP | 25 HP Screw | 25 HP | 30 HP Screw | 30 to 40 HP | 40 HP Screw | 50 HP |
| Dimension (LxWxH) Feet | 2.92x6.6x6.2 | 4.1x6.6x6.2 | 5.19x6.6x6.2 | 6.28X6X6.2 | 7.46x6.6x6.2 | 8.56X6X6.2 | 9.73x6.6x6.2 | 10.83X6X6.2 | 13.83x6.6x6.2 | 16.03x6x6.2 |
| Cabin Dimension (LxWxH) Feet | 7 x 10 x 8 | 8 x 10 x 8 | 9 x 10 x 8 | 10x10x8 | 12 x 10 x 8 | 12x10x8 | 14 x 10 x 8 | 15x10x8 | 18 x 10 x 8 | 20x10x8 |
Technical Details 
Precision Sorting for Enhanced Recycling Efficiency
Utilizing up to 256 channels, the CCD camera-based Plastic Color Sorter distinguishes hues accurately, delivering 99% purity in sorted output. The machine's advanced software and hardware integration ensure minimal rejected rate and consistent performance, reinforcing its suitability for high-capacity recycling operations.
Intuitive Operation with Intelligent Control
The touch screen control system simplifies setup and monitoring, enabling operators to adapt sorting parameters based on plastic type. With a noise level of 75 dB and robust construction, the sorter provides a user-friendly, safe working environment in industrial spaces.
FAQ's of Plastic Color Sorter Machine Coimbatore:
Q: How does the CCD camera-based sorting system work in the Plastic Color Sorter Machine?
A: The machine uses high-resolution CCD cameras to scan plastic granules as they move through the sorting channels. By capturing color differences in real-time, the system identifies and triggers high-speed solenoid valves to separate the materials according to preset color criteria.Q: What types of plastic materials can be sorted using this machine?
A: This sorter is suitable for a wide range of plastic granules, including PET, PP, HDPE, and other recyclable plastics, commonly found in recycling plants. It efficiently separates mixed-color plastics to produce high-purity, sorted output for further processing.Q: When is the ideal time to operate the Plastic Color Sorter Machine?
A: The machine is designed to function optimally at temperatures ranging from 0C to 40C. It can be used continuously within recycling facilities during standard operation shifts, thanks to its durable components and efficient LED lighting system.Q: Where can this Plastic Color Sorter Machine be installed?
A: It is ideally installed in recycling plants, plastic sorting units, and industrial facilities across India. The machine's dimensions (1900 x 1630 x 2100 mm) and robust build allow for easy integration into existing sorting lines.Q: What is the sorting process and what are its main advantages?
A: Plastic granules are loaded into the large-volume hopper; as they flow through the sorter, CCD cameras analyze and direct colored granules via solenoid valves. The process achieves over 99% sorting accuracy with minimal rejection, boosting the quality and value of recycled materials.Q: How is the machine operated and what maintenance is required?
A: Operation is managed via the intelligent touch screen, which provides simple adjustments and real-time monitoring. Routine maintenance includes cleaning cameras and ejectors, as well as ensuring a consistent air pressure of 0.6-0.8 MPa with a 7.5 HP compressor.Q: What are the key benefits of using this Plastic Color Sorter Machine in recycling applications?
A: The machine delivers high output, superior purity, and a low rejected rate, maximizing recycling efficiency and profitability. Its large hopper, robust design, and efficient technology make it particularly beneficial for manufacturers, exporters, and suppliers seeking scalable sorting solutions.Enquiry
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