Plastic Color Sorter Machine
FEATURES:
- High-Speed HD camera.
- Intelligent image processing.
- AI-Deep learning technology.
- Intelligent study data classification.
- 5400 x 3-pixel Trichromatic RGB scanner.
- Image can take 122 million pixels/sec
- Excellent Solution for multi-product sorting
- Even light systems, have a 1.2 Billion life cycle.
- HD lens for clear image
HMI
- Mark brand full HD Colorful 10.1 touchscreen
- +1000 Different types of programs can be set up.
- Easy-to-use & Customer-friendly user-interface
- Linux-based operation system
- Powerful communication system
FEEDER
- Closed loop sensor-based feeder systems self-calibration
- Material even feeding system
LED
- Microcontroller LED, High Reliability, and long lifespan
- LED Lights resource smart cooling
- 16 million colors RGB Background LED
- Real-time background color adjustable
- Even light systems
- Accurate dimming control
VALVE
- High-speed valve
- 1/2 Billion life cycle
Chute Option Available 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute Chute Distribution (P+S+F) 1 1+1 2+1 3+1 3+1+1 4+2 4+2+1 5+2+1 6+2+2 (or) 6+2+1+1 8+2+2 Output (Plastic) 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute 150 to 300kg per primary chute No. of Camera (F+R) 1 + 1 2 + 2 3 + 3 4+4 5 + 5 6+6 7 + 7 8+8 10 + 10 12+12 Air Requirement @7.5cm² 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM Compressor Requirement 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP 25 HP Screw 25 HP 30 HP Screw 30 to 40 HP 40 HP Screw 50 HP Dimension (LxWxH) Feet 2.92x6.6x6.2 4.1x6.6x6.2 5.19x6.6x6.2 6.28X6X6.2 7.46x6.6x6.2 8.56X6X6.2 9.73x6.6x6.2 10.83X6X6.2 13.83x6.6x6.2 16.03x6x6.2 Cabin Dimension (LxWxH) Feet 7 x 10 x 8 8 x 10 x 8 9 x 10 x 8 10x10x8 12 x 10 x 8 12x10x8 14 x 10 x 8 15x10x8 18 x 10 x 8 20x10x8
| Chute Option Available | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1+1 | 2+1 | 3+1 | 3+1+1 | 4+2 | 4+2+1 | 5+2+1 | 6+2+2 (or) 6+2+1+1 | 8+2+2 |
| Output (Plastic) | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute | 150 to 300kg per primary chute |
| No. of Camera (F+R) | 1 + 1 | 2 + 2 | 3 + 3 | 4+4 | 5 + 5 | 6+6 | 7 + 7 | 8+8 | 10 + 10 | 12+12 |
| Air Requirement @7.5cm² | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP | 25 HP Screw | 25 HP | 30 HP Screw | 30 to 40 HP | 40 HP Screw | 50 HP |
| Dimension (LxWxH) Feet | 2.92x6.6x6.2 | 4.1x6.6x6.2 | 5.19x6.6x6.2 | 6.28X6X6.2 | 7.46x6.6x6.2 | 8.56X6X6.2 | 9.73x6.6x6.2 | 10.83X6X6.2 | 13.83x6.6x6.2 | 16.03x6x6.2 |
| Cabin Dimension (LxWxH) Feet | 7 x 10 x 8 | 8 x 10 x 8 | 9 x 10 x 8 | 10x10x8 | 12 x 10 x 8 | 12x10x8 | 14 x 10 x 8 | 15x10x8 | 18 x 10 x 8 | 20x10x8 |
Technical Details 
Advanced Sorting Technology for Plastics
This machine utilizes a full-color CCD camera with 5400-pixel resolution to ensure precise identification of plastic color variations. Together with a high-brightness LED lighting system, it reliably distinguishes even subtle color differences, enhancing sorting efficiency and purity for the recycling and plastics processing industry.
User-Friendly Touch-Based Operation
An intuitive touch screen control panel allows operators to set parameters, monitor performance, and adjust sorting modes with ease. This advanced interface simplifies the sorting process, reduces operational errors, and contributes to smoother workflow in industrial environments.
High Efficiency and Durability
With a capacity of up to 4 tons per hour and a robust ejector valve life of 5 billion cycles, the machine meets the demanding needs of large-scale operations. It maintains consistent sorting accuracy (99.9%) making it an asset for businesses aiming for top-quality output in plastic recycling applications.
FAQ's of Plastic Color Sorter Machine:
Q: How does the Plastic Color Sorter Machine sort plastic materials by color?
A: The machine employs a full-color CCD camera with 5400-pixel resolution, combined with high-brightness LED lighting, to detect and sort plastic particles according to their specific colors. This optical and electronic system ensures accurate separation of different colored plastics during the recycling process.Q: What types and sizes of plastic can be processed by this machine?
A: It can sort a variety of plastic materials in particle sizes ranging from 2 mm to 25 mm. This flexibility makes it suitable for most common applications in plastic recycling and processing industries.Q: When is it ideal to use the Plastic Color Sorter Machine in the recycling process?
A: The machine is best utilized after the plastics have been cleaned and granulated or shredded to the required size range. This ensures maximum sorting accuracy and efficiency when separating plastics by color before further processing or resale.Q: Where can this Plastic Color Sorter Machine be installed and operated?
A: Designed for industrial settings, it is suitable for installation in plastic recycling plants, plastic processing units, and similar facilities. It operates optimally in indoor environments within an operating temperature range of -20C to +45C.Q: What is the process for operating this machine and maintaining high performance?
A: Operators use the touch screen control panel to set sorting parameters, monitor system status, and adjust settings as required. Routine maintenance, such as cleaning the lenses and checking the ejector valves, helps sustain high performance and extend the machine's lifespan.Q: What are the primary benefits of using this color sorter for plastics?
A: Key benefits include sorting accuracy up to 99.9%, high processing capacity of up to 4 tons per hour, reduced manual labor, and improved quality of sorted plastic. Its low noise level and long ejector valve life further ensure productivity and reliability for industrial users.Enquiry
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