T20 Square Color Sorter 6 Chute

Product Features

RGB Tri-chromatic Color Camera:
High speed HD camera Resolution:5400*3 lines pixels with trichromatic (rgb) color spectrums Both front and back view cameras are digitally aligned with digital alignment technology.
Image Acquisition System:
The color sorter machine features a High-Precision Image Acquisition System that captures detailed images at high speed using advanced cameras.lt ensures accurate detection of even the finest color differences and defects. This system enhances sorting precision and improves overall product quality.
Wi-Fi Control System:
This machine comes equipped with a Wi-Fi System for seamless remote monitoring and control. Users can access real-time performance data, receive alerts, and update settings from anywhere. This smart connectivity enhances convenience, reduces service time, and boosts productivity.
Vibrator Tray:
Compared to the T20 model, the T20 Square machine features an upgraded vibrator system with enhanced speed and efficiency, the integration of advanced sensors that ensure precise material flow and consistent feed rate for optimal sorting performance.
Automatic Intelligent Dust Removal:
Our color sorter machine features an Intelligent Dust Removal System that ensures consistent sorting accuracy by keeping the camera and sensors clean.It automatically detects and removes dust, reducing manual maintenance and downtime. This smart system enhances performance, extends machine life, and maintains top efficiency.
Image Dimming System:
It is equipped with an Automatic Dimming System that adjusts lighting intensity based on material flow and type.This ensures optimal image clarity under varying conditions for accurate sorting. The system improves performance, reduces energy consumption, and extends LED life.
10' Inch Color HMI:
Mini computer based touch screen Uncountable storage capacity for saving different program modes User interfaced touchscreen with live communication technology
User Defined Background With Color Led:
Low energy consumption led lighting Improves fine RGB illumination in background Enhancing defects recognition systems by varying different backgrounds for Different types of grains

Specifications of T20 Squares

Chute Option Available	1 Chute	2 Chute	3 Chute	4 Chute	5 Chute	6 Chute	7 Chute	8 Chute	10 Chute	12 Chute
Chute Distribution (P+S+F)	1	1+1 (or) 1+(40+21)	2+1 (or) 2+(40+21)	2+1+1 (or) 2+1+(40+21)	3+1+1 (or) 3+1+(40+21)	4+1+1 (or) 4+1+(40+21)	4+2+1 (or) 4+1+2 (40+21)	5+2+1 (or) 5+1+1+1	6+2+2 (or) 6+2+1+1	7+3+2 (or) 7+2+2+1
Output (TPH) for Rice/Dal	0.5 to 1.5	1 to 2	1.5 to 2.5	2 to 4	3 to 5	3.5 to 5.5	4 to 6	5 to 7	6 to 8	7 to 9
No. of Cameras (F & R)	1+1	2+2	3+3	4+4	5+5	6+6	7+7	8+8	10+10	12+12
Air Requirement @7.5 cm²	28 CFM	38 CFM	54 CFM	72 CFM	96 CFM	113 CFM	132 CFM	150 CFM	180 CFM	230 CFM
Compressor Requirement	7.5 HP Screw	10 HP Screw	15 HP Screw	20 HP Screw	25 HP Screw	25 HP Screw	30 HP Screw	30 to 40 HP Screw	40 HP Screw	50 HP Screw
Dimension (LxWxH) ft	2.92x4.88x5.97	4.14x4.88x5.97	5.19x4.88x5.97	6.33x4.88x5.97	7.46x4.88x5.97	8.59x4.88x5.97	9.73x4.88x5.97	10.87x4.88x5.97	13.83x4.88x5.97	16x4.88x5.97
Cabin Dimension (LxWxH) ft	7x10x8	8x10x8	9x10x8	10x10x8	12x10x8	13x10x8	14x10x8	16x10x8	18x10x8	20x10x8

Technical Details

Industry-Leading Sorting Precision

Utilizing cutting-edge true-color technology, the T20 Square Color Sorter detects subtle color, shape, and size differences, ensuring accurate sorting with up to 99.9% precision. The advanced high-resolution CCD sensor and integrated LED system work in tandem to deliver reliable, consistent grading across a range of materials including grains, seeds, and plastics.

Robust Construction and High Throughput

Engineered with six chutes and high-speed solenoid ejectors, this sorter processes up to 320,000 grains per minute and handles 4-5 tons per hour. Its sturdy build and smart design suit industrial operations, offering an automatic dual-exit discharge system for streamlined workflow. Operators benefit from enhanced productivity and minimized downtime.

User-Friendly Interface and Low Maintenance

With a comprehensive PLC touchscreen, users can easily adjust sorting parameters, monitor performance, and optimize output. The self-cleaning mechanism and efficient design reduce routine maintenance, ensuring consistent results and saving operational costs for busy industrial facilities.

FAQ's of T20 Square Color Sorter 6 Chute:

Q: How does the T20 Square Color Sorter achieve high accuracy during operation?

A: The T20 Square Color Sorter employs a high-resolution CCD image sensor and true-color technology, combined with advanced LED lighting, to precisely identify and sort materials based on color, shape, and size. This system enables up to 99.9% sorting accuracy for a variety of applications.

Q: What types of materials can be sorted using this machine?

A: This sorter is designed for versatile use, capable of processing rice, grains, pulses, seeds, plastic granules, minerals, and similar materials. Adjustable reject ratios and high throughput make it suitable for various industrial applications where precise grading and sorting are essential.

Q: When should I perform maintenance on the T20 Square Color Sorter?

A: The machine has a self-cleaning mechanism and is built for low maintenance. Regular checks should be performed as per the manufacturer's manual, but the self-cleaning feature minimizes manual intervention and helps maintain consistent performance over extended periods.

Q: Where is the T20 Square Color Sorter typically installed?

A: Owing to its industrial capacity, the machine is commonly installed in factories, processing plants, and industrial sorting facilities. It requires a workspace with temperature control (0C-40C) and ambient humidity up to 80%.

Q: What is the sorting process followed by this machine?

A: Material is fed into the sorter, where the CCD sensors and LED lights scan each grain for color, shape, and size deviations. Based on programmed criteria, high-speed solenoid ejectors direct non-conforming items to a separate channel via automatic dual-exit discharge, ensuring efficient and accurate sorting.

Q: How does using the T20 Square Color Sorter benefit my operation?

A: With rapid sorting of up to 4-5 tons per hour and superior accuracy, users experience higher product quality, reduced labor requirements, and improved operational efficiency. Its user-friendly interface and low-maintenance design further minimize downtime and operational costs.

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