T20 Square Color Sorter 4 Chute

Product Features

RGB Tri-chromatic Color Camera:
High speed HD camera Resolution:5400*3 lines pixels with trichromatic (rgb) color spectrums Both front and back view cameras are digitally aligned with digital alignment technology.
Image Acquisition System:
The color sorter machine features a High-Precision Image Acquisition System that captures detailed images at high speed using advanced cameras.lt ensures accurate detection of even the finest color differences and defects. This system enhances sorting precision and improves overall product quality.
Wi-Fi Control System:
This machine comes equipped with a Wi-Fi System for seamless remote monitoring and control. Users can access real-time performance data, receive alerts, and update settings from anywhere. This smart connectivity enhances convenience, reduces service time, and boosts productivity.
Vibrator Tray:
Compared to the T20 model, the T20 Square machine features an upgraded vibrator system with enhanced speed and efficiency, the integration of advanced sensors that ensure precise material flow and consistent feed rate for optimal sorting performance.
Automatic Intelligent Dust Removal:
Our color sorter machine features an Intelligent Dust Removal System that ensures consistent sorting accuracy by keeping the camera and sensors clean.It automatically detects and removes dust, reducing manual maintenance and downtime. This smart system enhances performance, extends machine life, and maintains top efficiency.
Image Dimming System:
It is equipped with an Automatic Dimming System that adjusts lighting intensity based on material flow and type.This ensures optimal image clarity under varying conditions for accurate sorting. The system improves performance, reduces energy consumption, and extends LED life.
10' Inch Color HMI:
Mini computer based touch screen Uncountable storage capacity for saving different program modes User interfaced touchscreen with live communication technology
User Defined Background With Color Led:
Low energy consumption led lighting Improves fine RGB illumination in background Enhancing defects recognition systems by varying different backgrounds for Different types of grains

Specifications of T20 Squares

Chute Option Available	1 Chute	2 Chute	3 Chute	4 Chute	5 Chute	6 Chute	7 Chute	8 Chute	10 Chute	12 Chute
Chute Distribution (P+S+F)	1	1+1 (or) 1+(40+21)	2+1 (or) 2+(40+21)	2+1+1 (or) 2+1+(40+21)	3+1+1 (or) 3+1+(40+21)	4+1+1 (or) 4+1+(40+21)	4+2+1 (or) 4+1+2 (40+21)	5+2+1 (or) 5+1+1+1	6+2+2 (or) 6+2+1+1	7+3+2 (or) 7+2+2+1
Output (TPH) for Rice/Dal	0.5 to 1.5	1 to 2	1.5 to 2.5	2 to 4	3 to 5	3.5 to 5.5	4 to 6	5 to 7	6 to 8	7 to 9
No. of Cameras (F & R)	1+1	2+2	3+3	4+4	5+5	6+6	7+7	8+8	10+10	12+12
Air Requirement @7.5 cm²	28 CFM	38 CFM	54 CFM	72 CFM	96 CFM	113 CFM	132 CFM	150 CFM	180 CFM	230 CFM
Compressor Requirement	7.5 HP Screw	10 HP Screw	15 HP Screw	20 HP Screw	25 HP Screw	25 HP Screw	30 HP Screw	30 to 40 HP Screw	40 HP Screw	50 HP Screw
Dimension (LxWxH) ft	2.92x4.88x5.97	4.14x4.88x5.97	5.19x4.88x5.97	6.33x4.88x5.97	7.46x4.88x5.97	8.59x4.88x5.97	9.73x4.88x5.97	10.87x4.88x5.97	13.83x4.88x5.97	16x4.88x5.97
Cabin Dimension (LxWxH) ft	7x10x8	8x10x8	9x10x8	10x10x8	12x10x8	13x10x8	14x10x8	16x10x8	18x10x8	20x10x8

Technical Details

Advanced Color Sorting Technology

Equipped with a high-resolution CCD camera and full color sorting capability, the T20 Square Color Sorter ensures accurate and multi-mode separation based on both RGB color and shape. The intuitive 15-inch touch screen provides seamless operation, enhancing convenience for operators and reducing training time.

Efficient and Stable Performance

The vibration feeder allows stable flow management, while an efficient dust suction system ensures minimal contamination during the sorting process. An adjustable reject ratio and a hopper capacity of 40 liters support varied production demands, maintaining output between 8-12 tons per day with accuracy rates above 99%.

Designed for Industrial Needs

Built for the demanding environment of food processing and agriculture, the sorter operates quietly at less than 80 dB(A) and remains efficient across a broad temperature range. Its sturdy construction and 256 channels enable high throughput, making it a reliable solution for exporters, manufacturers, and suppliers across India.

FAQ's of T20 Square Color Sorter 4 Chute:

Q: How does the T20 Square Color Sorter achieve accurate sorting?

A: This sorter uses advanced CCD camera technology and full color RGB sorting combined with shape recognition, delivering over 99% sorting precision for grains, pulses, and seeds. The LED lighting ensures stable and consistent image capture without heating issues.

Q: What types of materials can be processed with this color sorter?

A: The T20 Square Color Sorter is suitable for various materials, including grains, pulses, and seeds, making it ideal for applications in food processing and agriculture.

Q: When is it optimal to use the multi-mode (RGB and Shape) sorting feature?

A: Multi-mode sorting is most beneficial when there are subtle color variations or shape-based impurities in the product batch. It enhances overall purity by separating unwanted materials efficiently based on either color or shape, as required.

Q: Where should the T20 Square Color Sorter be installed for best performance?

A: For optimum operation, the sorter should be housed in a dry, stable environment within the specified temperature range of -5C to +45C. Adequate space should be provided for the unit's footprint (1910 x 1560 x 2060 mm) and easy access for maintenance.

Q: What is the process for adjusting the reject ratio on this machine?

A: The reject ratio can be easily adjusted via the user-friendly 15-inch touch screen interface, allowing operators to set sensitivity based on the desired product quality and impurity level, with an optional range up to 8:1.

Q: How does the dust removal system benefit the sorting process?

A: The integrated efficient dust suction system minimizes dust accumulation, maintaining a clean sorting environment. This helps reduce maintenance frequency and ensures accurate performance over long production runs.

Q: What are the main advantages of using the T20 Square Color Sorter for exporters and manufacturers?

A: Key benefits include high throughput capacity (8-12 tons/day), outstanding accuracy (>99%), reliable operation with low power consumption (2.2 kW), and minimal noise (<80 dB(A)). These features ensure consistent product quality and cost-effective processing for exporters, manufacturers, and suppliers.

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