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T20 Square Color Sorter 5 Chute

T20 Square Color Sorter 5 Chute

Product Features

  •  RGB Tri-chromatic Color Camera:
    High speed HD camera Resolution:5400*3 lines pixels with trichromatic (rgb) color spectrums Both front and back view cameras are digitally aligned with digital alignment technology.
  •  Image Acquisition System:
    The color sorter machine features a High-Precision Image Acquisition System that captures detailed images at high speed using advanced cameras.lt ensures accurate detection of even the finest color differences and defects. This system enhances sorting precision and improves overall product quality.
  •  Wi-Fi Control System:
    This machine comes equipped with a Wi-Fi System for seamless remote monitoring and control. Users can access real-time performance data, receive alerts, and update settings from anywhere. This smart connectivity enhances convenience, reduces service time, and boosts productivity.
  •  Vibrator Tray:
    Compared to the T20 model, the T20 Square machine features an upgraded vibrator system with enhanced speed and efficiency, the integration of advanced sensors that ensure precise material flow and consistent feed rate for optimal sorting performance.
  •  Automatic Intelligent Dust Removal:
    Our color sorter machine features an Intelligent Dust Removal System that ensures consistent sorting accuracy by keeping the camera and sensors clean.It automatically detects and removes dust, reducing manual maintenance and downtime. This smart system enhances performance, extends machine life, and maintains top efficiency.
  •  Image Dimming System:
    It is equipped with an Automatic Dimming System that adjusts lighting intensity based on material flow and type.This ensures optimal image clarity under varying conditions for accurate sorting. The system improves performance, reduces energy consumption, and extends LED life.
  •  10' Inch Color HMI:
    Mini computer based touch screen Uncountable storage capacity for saving different program modes User interfaced touchscreen with live communication technology
  •  User Defined Background With Color Led:
    Low energy consumption led lighting Improves fine RGB illumination in background Enhancing defects recognition systems by varying different backgrounds for Different types of grains
  • Specifications of T20 Squares

    Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
    Chute Distribution (P+S+F)11+1 (or) 1+(40+21)2+1 (or) 2+(40+21)2+1+1 (or) 2+1+(40+21)3+1+1 (or) 3+1+(40+21)4+1+1 (or) 4+1+(40+21)4+2+1 (or) 4+1+2 (40+21)5+2+1 (or) 5+1+1+16+2+2 (or) 6+2+1+17+3+2 (or) 7+2+2+1
    Output (TPH) for Rice/Dal0.5 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
    No. of Cameras (F & R)1+12+23+34+45+56+67+78+810+1012+12
    Air Requirement @7.5 cm²28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
    Compressor Requirement7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
    Dimension (LxWxH) ft2.92x4.88x5.974.14x4.88x5.975.19x4.88x5.976.33x4.88x5.977.46x4.88x5.978.59x4.88x5.979.73x4.88x5.9710.87x4.88x5.9713.83x4.88x5.9716x4.88x5.97
    Cabin Dimension (LxWxH) ft7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

     

Technical Details 



Exceptional Sorting Precision

Achieve unparalleled sorting accuracy with the T20 Square Color Sorter's trichromatic RGB/Infrared sensors and high-resolution CCD camera. With an impressive 99.9% accuracy and less than 0.2% reject rate, this system efficiently separates unwanted materials from rice, grains, pulses, and plastics, greatly reducing losses and maximizing output.


User-Friendly Technology and Robust Design

Designed with a 12-inch touchscreen and a straightforward operation panel, the T20 offers seamless usability for operators. The stainless steel construction ensures long-term durability, while the ultra-fast FPGA processor and advanced LED lighting provide consistent and reliable sorting under demanding industrial conditions.

FAQ's of T20 Square Color Sorter 5 Chute:


Q: How does the T20 Square Color Sorter achieve precise color separation?

A: The sorter utilizes advanced trichromatic RGB/Infrared sensors combined with a 5400+ pixel CCD camera. This technology, supported by an ultra-fast FPGA processor, meticulously analyzes each item, ensuring 99.9% accuracy in separating materials based on subtle color and compositional differences.

Q: What are the main industrial uses of this color sorter?

A: This model is versatile and primarily used for sorting rice, pulses, grains, and various plastics. Its high throughput and accuracy make it an ideal choice for grain mills, food processing units, and plastic recycling centers.

Q: When should maintenance be performed on the T20 Square Color Sorter?

A: Routine maintenance such as cleaning the feeding system, inspecting the LED lighting, and checking the air compressor should be performed according to operational hours and processing load. Regular maintenance ensures optimal performance and longevity of the machine.

Q: Where can the T20 Square Color Sorter be installed?

A: This sorter is designed for large-scale industrial environments. It can be installed in factories, processing mills, and export facilities that handle high volumes of rice, grains, pulses, or plastics, thanks to its robust build and efficient capacity.

Q: What is the operation process for this color sorter?

A: Raw material is fed via the vibration feeding system, illuminated by high-brightness LED lights, and scanned by the CCD camera and sensors. The FPGA processor evaluates the images, and the system precisely ejects defects using compressed air, ensuring only quality output.

Q: How does the USB backup storage benefit operators?

A: With the USB export/import feature, users can conveniently back up operational data, settings, and sorting parameters. This functionality allows for quick data transfer, recovery, and seamless operation management across shifts or different machines.

Q: What are the advantages of choosing the T20 model from an exporter, manufacturer, or supplier in India?

A: The T20 offers industry-leading accuracy, intuitive interface, and high processing capacity. Sourced directly from reputable Indian exporters and manufacturers, customers gain reliable after-sales support, competitive pricing, and access to industry expertise.


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