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Pulses Colour Sorter Machine

Pulses Colour Sorter Machine

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Camera System for Precise Sorting

Utilizing CCD/HD intelligent color cameras, the Pulses Colour Sorter Machine can accurately identify and separate defective or discolored items from batches. The cameras work in tandem with stable LED illumination, providing reliable detection under various lighting conditions to maintain consistent sorting quality.


User-Friendly Interface and Remote Upgrades

The 10-inch touch screen delivers intuitive navigation for operators, allowing seamless adjustments and real-time monitoring. Moreover, the machine supports online and remote software upgrades, enabling easy access to performance enhancements and new features without onsite intervention.


Energy Efficient and Robust Construction

Manufactured from industrial-grade stainless steel, this sorter ensures durability and longevity even in demanding industrial environments. Operating at a noise level below 75 dB and requiring 2.06.5 kW power, it offers energy-efficient performance and meets industry requirements for reliable continuous operation.

FAQs of Pulses Colour Sorter Machine:


Q: How does the Pulses Colour Sorter Machine improve sorting accuracy for pulses and grains?

A: By using advanced CCD/HD intelligent color cameras and stable LED illumination, the machine identifies subtle color differences and defects. High-speed ejectors precisely remove unwanted items, ensuring up to 99.99% sorting accuracy and reducing contamination in the output.

Q: What is the recommended air compressor specification for optimal operation?

A: A minimum of 7.5 HP air compressor is recommended, with an air pressure range of 0.6 to 0.8 MPa. This ensures the high-speed ejectors/blasters operate efficiently during the sorting process and maintain consistent throughput.

Q: When should software upgrades be performed on the sorters system?

A: Software upgrades can be carried out online or remotely whenever new features or performance enhancements are released by the supplier, manufacturer, or exporter. Regular upgrades ensure the machine remains efficient and up-to-date with the latest sorting algorithms.

Q: Where can the Pulses Colour Sorter Machine be used?

A: This machine is suitable for industrial facilities involved in sorting pulses, lentils, beans, grains, and seeds. Its robust design and capacity (up to 6 tons/hour, depending on model) make it ideal for large-scale operations and export-oriented processing units.

Q: What benefits does the machine provide for manufacturers and suppliers in India?

A: Manufacturers and suppliers benefit from improved product quality, reduced reject rates (<0.05%), and enhanced productivity. Accurate graded pulses and minimal operational downtime lead to greater market competitiveness and satisfied customers.

Q: How is the sorting process managed and controlled by operators?

A: Operators use the 10-inch touch screen interface to configure sorting parameters, monitor activity, and track processed material. The interface provides clear diagnostics, real-time feedback, and easy access to maintenance and troubleshooting functions.


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