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pulses color sorter machine in coimbatore

pulses color sorter machine in coimbatore

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced AI-Driven Sorting Technology

Experience superior pulse sorting precision with AI-enhanced RGB color sorting and CCD sensors. This technology distinguishes minute flaws, ensuring each batch of lentils, beans, or peas meets strict quality standards. The 6-channel system and high-speed air ejectors further contribute to efficient defect rejection, promoting premium-grade pulse output.


Robust Design and User-Friendly Operation

Constructed from food-grade stainless steel, this machine is built for industrial use and durability. The fully automatic system is managed via a touch screen HMI that supports remote firmware upgrades, streamlining operation and maintenance. Its low noise profile and reliable LED lighting offer a comfortable working environment for extended operational hours.


Comprehensive Support and Data Management

On-site installation and training in India ensure hassle-free setup for exporters, manufacturers, and suppliers. Inbuilt data recording allows for process optimization and traceability, while remote software updates keep the system up-to-date with the latest features for sustained performance.

FAQs of pulses color sorter machine in coimbatore:


Q: How does the Pulses Color Sorter Machine achieve 99% sorting accuracy?

A: The machine employs AI-enhanced RGB technology and CCD high-resolution sensors to meticulously identify color and structural defects in pulses. Advanced algorithms, paired with rapid air ejection and multi-channel processing, ensure precise removal of even the smallest contaminants, resulting in consistently clean and accurately sorted output.

Q: What pulses can be sorted using this machine and at what capacity?

A: It efficiently sorts a range of pulses, including lentils, peas, and beans. Able to handle between 500 kg/hr and 3 tons/hr, the machine is suitable for industrial-scale production for exporters, manufacturers, and suppliers across India.

Q: When is on-site installation and training provided for this machine?

A: On-site installation and training services are arranged upon purchase and delivery. Expert technicians will set up the machine, calibrate it, and instruct your team in operational procedures and regular maintenance for optimal results.

Q: Where is this pulses color sorter manufactured and supported?

A: The machine is designed and manufactured in Coimbatore, India. Comprehensive service support, including on-site installation and remote diagnostics, is available to customers nationwide, covering exporters, suppliers, and manufacturers.

Q: What is the process of sorting pulses using the machine?

A: Pulses are fed into the machine, where CCD cameras and AI algorithms scan for defects. Using 6 channels and powerful air compressors, faulty grains are discarded through a stainless steel reject hopper, while clean pulses proceed to the output section. All sorting data is stored for review and quality assurance.

Q: Can the sorting parameters and machine data be accessed and updated remotely?

A: Yes, the machine features inbuilt data recording for sorting parameters and enables remote firmware upgrades. Users can manage sorting profiles and receive the latest software updates without interrupting workflow.

Q: What are the main benefits of using this color sorter machine in industrial pulse processing?

A: Key advantages include exceptional sorting accuracy, quick defect rejection, robust construction, fully automatic operation, low noise levels, hygienic food-grade materials, user-friendly controls, and comprehensive support. It helps ensure high purity, efficient throughput, and long-term reliability for pulse processing businesses.


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