pulses color sortIng machine-5 chute

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Sorting Precision

Equipped with double-side high-resolution CCD cameras and a high-brightness LED lighting system, this pulses color sorting machine excels at identifying and separating color defects with remarkable accuracy. Its design enhances sorting precision, ensuring a clean and consistent product output for food processors and grain manufacturers.

Intuitive User Interface

Featuring a 10-inch industrial touch panel, the control system simplifies operation and adjustment, providing users with easy-to-navigate settings and real-time monitoring. Its user-friendly interface reduces the learning curve and enables manufacturers to optimize the sorting process without extensive training.

Robust Performance in Industrial Settings

With a processing capacity of 3.0-4.0 tons per hour and a sorting accuracy of 99%, this machine is ideal for large-scale grain processing. It operates effectively within a temperature range of -10C to +40C, maintains noise levels below 75 dB, and is suited for continuous use in demanding industrial environments.

FAQ's of pulses color sortIng machine-5 chute:

Q: How does the pulses color sorting machine determine and separate defective pulses?

A: The machine uses double-side high-resolution CCD cameras and integrated high-brightness LED lighting to detect color variations, stains, and foreign material in pulses. Once defects are identified, high-speed, long-life solenoid ejectors remove the defective grains precisely from the main product stream.

Q: What types of pulses and grains can be processed using this color sorting machine?

A: This sorting machine is suitable for a wide range of pulses and grains commonly processed in daal mills, grain processing units, and food processing industries. It can handle various materials that require color-based defect separation for higher quality.

Q: Where is the best place to install the color sorting machine for optimal performance?

A: It should be placed in an industrial setting such as a daal mill or grain processing plant, on a flat surface with adequate ventilation. The operating environment should maintain an ambient temperature between -10C and +40C and provide access to a reliable air compressor with 0.6-0.8 MPa air pressure.

Q: What is the process of operating and controlling this machine?

A: Operation is straightforward using the 10-inch industrial touch panel, which allows operators to set sorting parameters, monitor performance in real time, and control the machine's settings. Material is fed via vibratory linear feeding, and the system automatically sorts and ejects defects.

Q: When should I perform maintenance on the pulses color sorting machine?

A: Regular maintenance is recommended based on operational hours and manufacturer guidelines. Critical components such as cameras, LED lights, ejectors, and feeding systems should be checked and serviced regularly to maintain optimum performance and machine longevity.

Q: What are the key benefits of using this pulses color sorting machine?

A: Major benefits include highly accurate sorting (99%), efficient processing with up to 4 tons output per hour, reduced labor costs, minimal waste due to an excellent reject ratio (>8:1), and improved product quality, which directly enhances profitability for manufacturers.

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