Toordal Color Sorter Machine

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Color Sorting Precision

Equipped with state-of-the-art CCD sensors and high-intensity LED lighting, the machine ensures precise color detection for every grain. With configurable multi-grade sorting modes, it can identify and separate up to 16 million shades, providing exceptional quality control and minimal product wastage, crucial for maintaining industry standards in agricultural processing.

Efficient and User-Friendly Operation

The automatic PLC-controlled system enables seamless color sorting, which can be monitored and adjusted through an intuitive touchscreen interface. The modular design and easy-access components simplify maintenance, while the quiet operation ensures a comfortable work environment, making it ideal for continuous, high-capacity sorting tasks.

Versatile Applications and Adjustable Outputs

Supporting multiple grains and pulses, this machine meets diverse sorting requirements. The output is customizable depending on the type of material being processed, with a robust frame and reliable air compressor requirements, ensuring adaptability and durability under demanding processing conditions.

FAQ's of Toordal Color Sorter Machine:

Q: How does the Toordal Color Sorter Machine achieve such high sorting accuracy?

A: This machine utilizes advanced CCD sensor-based technology combined with high-intensity LED lighting to distinguish even subtle color differences in grains and pulses. Its capacity to recognize up to 16 million color shades ensures sorting accuracy up to 99.99%.

Q: What is the process for operating the Toordal Color Sorter Machine?

A: Operation is fully automatic, managed by a PLC control system. After calibration, users interact via the touchscreen interface to set sorting modes and grades. Material is loaded, and sorting proceeds seamlessly at a rate of 2 to 5 tons per hour.

Q: When should I perform maintenance on the machine, and is it user-friendly?

A: Routine maintenance can be carried out easily thanks to its modular components and accessible design. Regular checks are advisable in accordance with the manufacturer's guidelines to keep operating at peak efficiency.

Q: Where can the Toordal Color Sorter Machine be used?

A: Specifically designed for agricultural processing, the machine is ideal for facilities involved in Toordal (pigeon pea) sorting, as well as those handling various grains and pulses, particularly for exporters, manufacturers, and suppliers in India.

Q: What types of materials can this color sorter handle?

A: In addition to Toordal, the machine is capable of sorting a wide range of grains and pulses, adjusting to different sizes and color variations, which makes it versatile for multiple applications.

Q: What are the benefits of using this machine for quality control?

A: With its high sorting accuracy, low reject rate (under 1%), and adjustable output, the machine ensures superior product quality. It helps minimize waste, maximize yield, and improve export readiness, giving a competitive edge in quality assurance.

Enquiry