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Masoor Dal Colour Sorter

Masoor Dal Colour Sorter

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Precision Sorting with Full RGB Color Cameras

Utilizing advanced full-color RGB and CCD camera sensor technology, the Masoor Dal Colour Sorter can discern and separate Masoor Dal based on up to 16 million color shades, ensuring exceptional sorting quality and minimizing reject rates. This accuracy is further enhanced by the auto calibration control system and LED lighting for reliable performance in industrial environments.


User-Friendly Touchscreen & Efficient Operation

The machine features a modern touchscreen display for intuitive operation, allowing users to monitor and adjust key settings. With vibration feeding, automatic cleaning, and a robust stainless steel structure, it delivers consistent capacity of 2 to 4 tons per hour while maintaining low noise levels and requiring minimal manual intervention.


Comprehensive Support and Reliable Construction

Built from durable stainless steel, the sorter is suitable for continuous industrial operation under demanding conditions. After-sales support is readily available, ensuring seamless installation, training, and maintenance. The systems air compressor and automatic cleaning features further streamline sorting and upkeep processes.

FAQs of Masoor Dal Colour Sorter:


Q: How does the Masoor Dal Colour Sorter differentiate between various shades of dal?

A: The sorter utilizes full-color RGB and CCD camera sensors capable of recognizing up to 16 million color shades, enabling extremely precise sorting of Masoor Dal and pulses based on subtle color differences.

Q: What are the main benefits of using this colour sorter in industrial settings?

A: Key advantages include high accuracy (99.9%), low reject rates (under 0.2%), automatic cleaning, low noise, high throughput (2 to 4 tons/hr), and reliable auto calibration, all contributing to efficient and consistent sorting for manufacturers and exporters.

Q: Where can the Masoor Dal Colour Sorter be installed and operated?

A: This sorter is designed for industrial use and can be installed in manufacturing facilities, processing plants, or export warehouses across India, provided the required voltage (220V/380V) and air pressure (0.6-0.8 MPa) are available.

Q: When is the ideal time to perform maintenance or cleaning on the machine?

A: The system features an automatic cleaning process, reducing downtime and manual intervention. Routine inspections are recommended as per manufacturer guidelines, but users benefit from continuous cleaning and auto calibration during regular operation.

Q: What is the process for sorting Masoor Dal with this machine?

A: Dal is fed via a vibration system, passing through LED-lit sorting chambers monitored by full RGB and CCD cameras. The machine detects color variations and precisely ejects defective grains using air compressors, maintaining a high output rate and accuracy.

Q: How can operators control and monitor the sorting operation?

A: Operators interact with a touchscreen interface to adjust settings, monitor sorting progress, and initiate auto calibration, ensuring optimal performance and easy operation even for first-time users.

Q: Is after-sales support available for installation and technical issues?

A: Yes, comprehensive after-sales support including installation assistance, operational training, and troubleshooting is available from the manufacturer, exporter, and supplier in India.


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