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Multi Grain Color Sorter Machine Coimbatore

Multi Grain Color Sorter Machine Coimbatore

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Imaging Technology

Equipped with double-sided high-resolution CCD/CMOS camera sensors, this sorter offers comprehensive visibility, accurately detecting and removing unwanted grains or impurities. The intelligent image recognition software utilizes the full color spectrum, ensuring only the best-quality grains are accepted.


Efficient and Reliable Sorting Process

This machine combines an LED lighting system with a robust ejector valve design for precise sorting. The self-learning touchscreen control makes operation intuitive, while the solenoid ejector valves and modular build simplify maintenance and minimize downtime.


Versatile Application and High Throughput

Designed for use in agricultural processing units, food grain mills, and seed plants, this machine handles multiple grain types efficiently. With a throughput of up to 6 tons per hour and 7 sorting channels, it improves productivity and the overall quality of final products.

FAQ's of Multi Grain Color Sorter Machine Coimbatore:


Q: How does the Multi Grain Color Sorter Machine operate?

A: The machine uses high-resolution CCD/CMOS cameras and intelligent image recognition to analyze each grain from both sides under LED illumination. Unwanted grains are rapidly ejected using high-speed solenoid valves, ensuring precise sorting and minimal rejects.

Q: What types of grains can be sorted with this machine?

A: This color sorter is designed for multi-grain applications, making it suitable for rice, wheat, pulses, seeds, and other grains. The 7-channel design accommodates various grain sizes and types efficiently.

Q: Where are these Multi Grain Color Sorter Machines typically used?

A: These machines are commonly utilized in agricultural processing units, food grain mills, and pulse or seed cleaning plants throughout India and by exporters worldwide.

Q: What is the process for routine cleaning and maintenance?

A: The modular stainless steel structure provides easy access for cleaning and servicing. Regular maintenance involves cleaning the LED lights, camera lenses, and ejector valves, ensuring consistent performance and hygiene.

Q: When is it necessary to adjust the settings on the sorter?

A: Settings should be adjusted when changing grain types or to accommodate different sorting or reject thresholds. The touchscreen interface and self-learning function make it easy to recalibrate for optimal performance.

Q: What are the main benefits of using this machine in grain sorting?

A: Key advantages include high accuracy (99.9%), high throughput (2-6 tons/hr), sturdy and hygienic construction, easy operation, and reduced reject rate, resulting in better product quality and increased profitability.

Q: What external equipment is required for operation?

A: An air compressor rated at 7.5 HP is required to supply the necessary air pressure (0.6-0.8 MPa) for the ejector valves, but it is not inbuilt and must be provided separately.


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