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Commandor Multi Color Sorter

Commandor Multi Color Sorter

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Sorting Technology

Utilizing state-of-the-art CCD cameras combined with rapid FPGA processing, this sorter identifies and separates objects based on precise color differences. The high-brightness LED lighting guarantees clear detection, maximizing accuracy and minimizing rejects. This technology provides exceptional performance for grains, pulses, seeds, and non-food items like plastic pellets.


User-Friendly Interface

A touchscreen Human-Machine Interface (HMI) simplifies operation, enabling easy adjustments and monitoring. Its intuitive controls cater to both seasoned operators and newcomers, enhancing workflow efficiency and reducing the risk of error during sorting runs.


Robust Design and Maintenance

Engineered with a stainless steel frame and designed for minimal noise (<75 dB), this sorter excels in demanding environments. Maintenance and cleaning are streamlined by its accessible build, and on-site installation support ensures seamless integration into existing production lines.

FAQs of Commandor Multi Color Sorter:


Q: How does the Commandor Multi Color Sorter achieve high sorting accuracy?

A: The Commandor Multi Color Sorter uses advanced CCD camera technology paired with FPGA processing to detect and separate grains, seeds, and other materials with color differences. Its high-efficiency system delivers sorting accuracy rates of 99% or more, ensuring minimal contamination in the output.

Q: What materials can be sorted using this multi color sorter?

A: This sorter is capable of handling a diverse range of objects, including rice, wheat, beans, seeds, nuts, and plastic pellets. It caters to various sectors such as food processing, seed production, agricultural products, and rice mills.

Q: Where can the Commandor Multi Color Sorter be installed and used?

A: The sorter is designed for use in industrial settings including food processing plants, seed industry facilities, agricultural product units, and rice mills. On-site installation support is provided to ensure smooth deployment at customer locations throughout India.

Q: What is the process for operating and maintaining the machine?

A: Operation is streamlined through the touchscreen HMI, allowing users to configure sorting parameters easily. Maintenance involves periodic cleaning and servicing, made simple by the easy-access design. On-site technical support is also available for setup and troubleshooting.

Q: What are the main benefits of using this color sorter?

A: Key advantages include high sorting accuracy, low reject ratio (1:20), efficient capacity (25 tons per hour), quiet operation, sturdy stainless steel construction, and reduced downtime thanks to user-friendly maintenance features.

Q: Does the machine require an air compressor and specific air pressure settings?

A: Yes, the Commandor Multi Color Sorter requires an air compressor. The recommended air pressure for effective operation ranges from 0.6 to 0.8 MPa.

Q: When is it best to use this sorting technology?

A: This sorting machine is optimal for use during primary and final cleaning stages in grain, seed, or pulse processing, where high purity and quality standards are required.


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