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Colour Sorting machine

Colour Sorting machine

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Cutting-Edge Sorting Technology

Leveraging a 5400-pixel full-color CCD camera and adjustable LED lighting, the Colour Sorting Machine offers unmatched precision for sorting a wide variety of granular materials. The optical method ensures detection and separation of subtle color variations, maximizing purity and minimizing waste. With 64 sorting channels and state-of-the-art solenoid valves, users achieve high throughput with consistent reliability.


Intuitive Operation and Robust Construction

Designed for demanding industrial environments, the machine integrates a 10-inch color touch panel for user-friendly controls and settings adjustments. Constructed from durable stainless steel, it operates efficiently in a broad temperature range and maintains low noise levels, ensuring workplace comfort. All vital components are optimized for reliability and longevity.


Versatile Applications and High Efficiency

Ideal for exporters, manufacturers, and suppliers, this sorting machine addresses the needs of the agricultural and plastics industries in India and beyond. It handles capacity ranges from 2 to 5 tons per hour and requires a 5 HP air compressor for flawless performance. Output and accuracy are easily adjustable, allowing for tailored sorting solutions for each batch and product.

FAQ's of Colour Sorting machine:


Q: How does the Colour Sorting Machine differentiate between good and defective products?

A: The machine utilizes a high-resolution 5400-pixel full-color CCD optical camera and adjustable LED lighting to accurately detect and separate defects based on subtle color differences among grains, pulses, seeds, plastics, and granular materials.

Q: What types of materials can be sorted using this Colour Sorting Machine?

A: It is designed to sort a diverse range of granular materials including grains, pulses, seeds, and various plastics, making it highly versatile for different industries.

Q: When is it necessary to adjust the LED lighting brightness in the sorting process?

A: Adjusting the LED brightness is recommended when dealing with materials having different surface reflections or color intensities. This helps enhance image clarity for the camera, maximizing sorting precision.

Q: Where is this Colour Sorting Machine most commonly used?

A: The machine is widely used in industrial settings, particularly within the agricultural, food processing, and plastics industries, where high-volume granular sorting is essential. Exporters, manufacturers, and suppliers across India are primary users.

Q: What is the process for operating the Colour Sorting Machine?

A: Operation is straightforward: Raw materials are loaded into the machine and pass under the CCD camera and LED lighting. The camera detects defects, and high-speed solenoid ejector valves remove unwanted items. Settings and output are easily managed via the 10-inch color touch panel.

Q: How does using this machine benefit manufacturers and exporters?

A: Manufacturers and exporters benefit from increased sorting efficiency, reduced manual labor, and minimized losses due to high sorting accuracy (>99%), adjustable output, and consistent performance. The low reject rate (<1:30) also improves overall product quality and profitability.


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