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Rice Color Sorting Machine

Rice Color Sorting Machine

  • Product Features

     Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts. 

    Tri Chromatic Camera Scanner 

    ·        High Speed data acquisition and digital image

    ·        Processing Technology Using FPGA

    ·        Resolution - 5400 X 3 pixels with RGB  Trichromatic Camera Technology

    ·        Highly Specialized lens for sorting purpose

    ·         Front and back evenly aligned cameras with digital alignment technology 

    10'' Inch Color HMI    

    ·        Low Energy consumption led lighting

    ·        Improves fine RGB Illumination in background

    ·        Enhancing defects recognition systems by varying different backgrounds for different types of grains

    Specifications:-  

    Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
    Chute Distribution (P+S+F)11+1(or) 1+(40+21)2+1(or) 2+(40+21)2+1+1(or) 2+1+(40+21)3+1+1(or) 3+1+(40+21)4+1+1(or) 4+1+(40+21)4+2+1(or) 4+2+(40+21)5+2+1(or) 4+2+16+2+2(or) 6+2+1+17+3+2(or) 7+2+2+1
    Output (TPH) for Rice/Dall0.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
    No. of Camera (F&R)1+12+23+34+45+56+67+78+810+1012+12
    Air Requirement @7.5kg/cm228 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
    Compressor Requirement7.5HP Screw10HP Screw15HP Screw20HP Screw25HP Screw25HP Screw30HP Screw30 to 40HP Screw40HP Screw50HP Screw
    Dimension (LxWxH) Feet2.92x4.88x5.974.14x4.88x5.975.19x4.88x5.976.33x4.88x5.977.46x4.88x5.978.59x4.88x5.979.73x4.88x5.9710.87x4.88x5.9713.83x4.88x5.9716x4.88x5.97
    Cabin Dimension (LxWxH) Feet7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

    Technical Details 



Cutting-Edge CCD Optical Sorting

Our Rice Color Sorting Machine is equipped with CCD camera-based optical technology, ensuring precise detection and separation of rice grains by color. The robust system achieves a 99.9% sorting accuracy, making it ideal for rice mills and food processors looking to maintain product quality and purity.


Intuitive Touch Screen Operation

The 15-inch touch screen control panel with a user-friendly intelligent operating system simplifies machine operation. Operators can efficiently adjust settings, monitor performance, and respond to sorting needs without requiring extensive technical know-how.


Durability and Efficient Performance

Crafted with stainless steel and designed for industry-grade operation, the machine features high-durability valves (>10 billion cycles) and a reliable air compressor system (7.5 kW, 10 HP). Its output capacity of 3 to 7 tons/hour ensures high-volume sorting, while maintaining low reject rates.

FAQs of Rice Color Sorting Machine:


Q: How does the Rice Color Sorting Machine utilize CCD camera-based technology for sorting?

A: The machine uses CCD camera-based optical sensors to scan each rice grain as it passes through. It detects color differences and identifies unwanted grains or impurities, which are then removed automatically for enhanced sorting accuracy.

Q: What is the capacity and accuracy of the Rice Color Sorting Machine for rice mills?

A: This machine can sort between 3 to 7 tons of rice per hour and delivers a high sorting accuracy of up to 99.9%, ensuring only high-quality grains remain and minimizing contamination in the final product.

Q: When should a rice mill upgrade to this Rice Color Sorting Machine?

A: Rice mills seeking improved sorting efficiency, reduced reject rates (<4%), and the ability to process large volumes with high accuracy should consider upgrading. It is especially beneficial when product quality assurance is a key operational requirement.

Q: Where can this machine be installed and what are its space requirements?

A: The Rice Color Sorting Machine is suitable for installation in commercial rice mills and food processing facilities. It requires an area to accommodate its dimensions of 1800 x 1450 x 1900 mm and enough space for operational access, maintenance, and air compressor setup.

Q: What grains and shades can the machine sort, and which industries can benefit?

A: Designed to handle multiple types of rice and other grains with varying color shades, the machine is ideal for rice mills and broader food processing industries that require superior sorting for quality control.

Q: How user-friendly is the operating process of this sorting machine?

A: The sorting machine features an intelligent operating system and a large 15-inch touch screen panel, making it highly user-friendly. Settings and monitoring are straightforward, which reduces training time and allows operators to quickly manage sorting operations.

Q: What are the main benefits of using this rice color sorting machine?

A: Key benefits include boosted sorting efficiency, high output, excellent durability, minimal reject rates, quiet operation, and a low-maintenance stainless steel design. These features help improve productivity and product quality for manufacturers and exporters in India.


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