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Ponni Rice Color Sorting Machine

Ponni Rice Color Sorting Machine

Ponni Rice Color Sorting Machine

Our enterprise has been charting a path of success with its innovative range of Ponni Rice Color Sorting Machine that allows smooth and fast functioning. Precisely manufactured under the direction of adept team of professionals at par with the set globally accepted standards, this machine is widely used for sorting of grains, pulses and cereals. Moreover, this Ponni Rice Color Sorting Machine is rigorously tested on various quality parameters by our experienced quality inspectors to meet the set benchmark.

 Product Features

 Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts. 

Tri Chromatic Camera Scanner 

·        High Speed data acquisition and digital image

·        Processing Technology Using FPGA

·        Resolution - 5400 X 3 pixels with RGB  Trichromatic Camera Technology

·        Highly Specialized lens for sorting purpose

·         Front and back evenly aligned cameras with digital alignment technology 

10'' Inch Color HMI    

·        Low Energy consumption led lighting

·        Improves fine RGB Illumination in background

·        Enhancing defects recognition systems by varying different backgrounds for different types of grains

Specifications:-  

Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)11+1(or) 1+(40+21)2+1(or) 2+(40+21)2+1+1(or) 2+1+(40+21)3+1+1(or) 3+1+(40+21)4+1+1(or) 4+1+(40+21)4+2+1(or) 4+2+(40+21)5+2+1(or) 4+2+16+2+2(or) 6+2+1+17+3+2(or) 7+2+2+1
Output (TPH) for Rice/Dall0.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5kg/cm228 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement7.5HP Screw10HP Screw15HP Screw20HP Screw25HP Screw25HP Screw30HP Screw30 to 40HP Screw40HP Screw50HP Screw
Dimension (LxWxH) Feet2.92x4.88x5.974.14x4.88x5.975.19x4.88x5.976.33x4.88x5.977.46x4.88x5.978.59x4.88x5.979.73x4.88x5.9710.87x4.88x5.9713.83x4.88x5.9716x4.88x5.97
Cabin Dimension (LxWxH) Feet7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

Technical Details 



Precision Sorting with Advanced Technology

Leveraging state-of-the-art CCD camera sensors and LED illumination, the Ponni Rice Color Sorting Machine distinguishes and removes undesired grains with remarkable accuracy. Supported by a microprocessor control system and user-friendly touchscreen interface, operators can easily monitor and manage every aspect of the sorting process. This ensures uniformity and superior quality in industrial rice processing.


Efficient and Quiet Industrial Operation

Designed for demanding environments, this machine maintains an operating noise below 75 dB while delivering a robust throughput of 2-4 tons per hour. Its powerful 7.5 HP air compressor, automatic dust cleaning, and highly efficient sorting process contribute to a streamlined industrial workflow, significantly reducing downtime and ensuring consistent performance.

FAQ's of Ponni Rice Color Sorting Machine:


Q: How does the Ponni Rice Color Sorting Machine achieve high sorting accuracy?

A: The machine utilizes advanced CCD camera sensors and an LED illumination system to detect and remove defective or discolored grains with 99.9% accuracy. The sophisticated image processing algorithms within the microprocessor control system ensure that only the best quality rice passes through, minimizing errors and providing a consistent product.

Q: What varieties of rice can be processed using this color sorting machine?

A: This color sorting machine is compatible with all rice varieties, including but not limited to Ponni rice. Its adaptable sorting technology makes it an optimal solution for manufacturers, exporters, and suppliers processing diverse rice grains.

Q: When is the automatic cleaning system activated on the Ponni Rice Color Sorting Machine?

A: The automatic dust cleaning system operates regularly during the sorting process to ensure sensors remain clear and functional. It helps maintain sorting precision and reduces manual cleaning interventions, keeping the machine running smoothly.

Q: Where is this rice sorting solution primarily used?

A: It is predominantly used in industrial rice processing plants across India, catering to large-scale rice exporters, manufacturers, and suppliers who require advanced sorting technology for high-volume operations.

Q: What is the process for operating this machine?

A: Operators use the intuitive 10-inch touchscreen interface to configure sorting parameters, initiate processing, and monitor real-time results. The system's automatic features, such as dust cleaning and microprocessor-controlled adjustments, simplify operation and maintenance, allowing continuous high-efficiency sorting.

Q: What are the primary benefits of using the Ponni Rice Color Sorting Machine?

A: Key benefits include unparalleled sorting accuracy, high processing capacity (up to 4 tons/hour), reduced reject ratio, minimal downtime thanks to automatic cleaning, and low operating noise levels. This translates into improved rice quality, greater efficiency, and enhanced output for industrial applications.


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