Raw Rice Sorting Machine

Raw Rice Sorting Machine

Owing to our huge infrastructure facility, we are able to manufacture, export and supply supreme grade Sorting Machine, Raw Rice Sorting Machine. These machines are fitted with LCD screen and high speed processors for high performance and speed. High quality components and materials are procured from the authorized vendors of the industry to manufacture these machines. The Raw Rice Sorting Machine is quality examined by our expert professionals before delivery to ensure proper functioning products to our clients.

Product Features

Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.

Tri Chromatic Camera Scanner

· High Speed data acquisition and digital image

· Processing Technology Using FPGA

· Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology

· Highly Specialized lens for sorting purpose

· Front and back evenly aligned cameras with digital alignment technology

10'' Inch Color HMI

· Low Energy consumption led lighting

· Improves fine RGB Illumination in background

· Enhancing defects recognition systems by varying different backgrounds for different types of grains

Specifications:-

Chute Option Available	1 Chute	2 Chute	3 Chute	4 Chute	5 Chute	6 Chute	7 Chute	8 Chute	10 Chute	12 Chute
Chute Distribution (P+S+F)	1	1+1(or) 1+(40+21)	2+1(or) 2+(40+21)	2+1+1(or) 2+1+(40+21)	3+1+1(or) 3+1+(40+21)	4+1+1(or) 4+1+(40+21)	4+2+1(or) 4+2+(40+21)	5+2+1(or) 4+2+1	6+2+2(or) 6+2+1+1	7+3+2(or) 7+2+2+1
Output (TPH) for Rice/Dall	0.75 to 1.5	1 to 2	1.5 to 2.5	2 to 4	3 to 5	3.5 to 5.5	4 to 6	5 to 7	6 to 8	7 to 9
No. of Camera (F&R)	1+1	2+2	3+3	4+4	5+5	6+6	7+7	8+8	10+10	12+12
Air Requirement @7.5kg/cm2	28 CFM	38 CFM	54 CFM	72 CFM	96 CFM	113 CFM	132 CFM	150 CFM	180 CFM	230 CFM
Compressor Requirement	7.5HP Screw	10HP Screw	15HP Screw	20HP Screw	25HP Screw	25HP Screw	30HP Screw	30 to 40HP Screw	40HP Screw	50HP Screw
Dimension (LxWxH) Feet	2.92x4.88x5.97	4.14x4.88x5.97	5.19x4.88x5.97	6.33x4.88x5.97	7.46x4.88x5.97	8.59x4.88x5.97	9.73x4.88x5.97	10.87x4.88x5.97	13.83x4.88x5.97	16x4.88x5.97
Cabin Dimension (LxWxH) Feet	7x10x8	8x10x8	9x10x8	10x10x8	12x10x8	13x10x8	14x10x8	16x10x8	18x10x8	20x10x8

Technical Details

Advanced CCD Color Camera Sorting Technology

Harnessing CCD color camera technology, the Raw Rice Sorting Machine precisely differentiates between healthy and defective grains. This enables swift identification of stained, immature, chalky, or damaged rice, thus maintaining high quality in every batch processed. Multi-channel color sorting guarantees meticulous grading and consistency.

High Efficiency, Precision, and User-Friendly Control

With a remarkable 99.99% accuracy rate and throughput of 2 to 4 tons per hour, this sorting machine blends performance with efficiency. The clear, 10-inch touch screen display simplifies operation and adjustments. An advanced air compressor ensures clean separation with low reject rates, optimizing both quality and yield.

Industrial Durability and Versatile Application

Built to withstand operating temperatures from -10C to 45C and engineered to meet the demands of industrial rice processing, this machine's robust design ensures reliable, long-term performance. Its large hopper and high sorting capacity make it perfect for exporters, manufacturers, and suppliers focused on raw rice grain quality.

FAQ's of Raw Rice Sorting Machine:

Q: How does the Raw Rice Sorting Machine identify defective rice grains?

A: The machine uses advanced CCD color camera technology and LED illumination to analyze each grain and accurately detect defects such as stains, chalkiness, immaturity, and physical damage. The system then separates defective grains from good ones with a high degree of precision.

Q: What is the sorting process and how user-friendly is it?

A: Raw rice is loaded into the 50 L hopper and passes through multiple color-sorting channels. The process is controlled by a 10-inch touch screen interface, allowing operators to easily adjust settings and monitor the sorting operation in real time.

Q: When is it suitable to use this machine in rice processing?

A: This sorting machine is ideal during the post-harvest stage, before packaging and export. It ensures that only high-quality rice reaches the market by removing defective grains effectively and efficiently.

Q: Where can the Raw Rice Sorting Machine be installed?

A: The machine is designed for industrial rice processing facilities. Given its robust design and size (1800 x 1600 x 1700 mm), it is best suited for rice mills, processing plants, and factories with an adequate supply of compressed air and standard 220V/50Hz power.

Q: What are the key benefits of using this machine for exporters and manufacturers?

A: It provides high sorting accuracy, reduces loss with a low reject rate, and increases processing capacity up to 4 tons per hour. This ensures only premium-quality rice is exported or supplied, enhancing brand reputation and meeting stringent market standards.

Q: How is the air compressor integrated into the sorting process?

A: The air compressor (required specification: 1.0-1.5 m3/min, 0.6-0.8 MPa) powers the ejection system that separates defective grains from good ones based on signals from the CCD cameras. This enables accurate and rapid rejection, maintaining a high sorting output.

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