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Deluxe Rice Sorting Machine

Deluxe Rice Sorting Machine

Deluxe Rice Sorting Machine

We are one of the leading organizations, engaged in manufacturing, supplying and exporting best quality Deluxe Rice Sorting Machine. These machines are mostly used in packaging industries for separate rice according to grade and color. We manufacture these machines by making use of cutting-edge tools and machines in our huge infrastructure facility. We keeping in mind all parameters and norms laid by the industry while manufacturing the Deluxe Rice Sorting Machine.

Product Features

 Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts. 

Tri Chromatic Camera Scanner 

·        High Speed data acquisition and digital image

·        Processing Technology Using FPGA

·        Resolution - 5400 X 3 pixels with RGB  Trichromatic Camera Technology

·        Highly Specialized lens for sorting purpose

·         Front and back evenly aligned cameras with digital alignment technology 

10'' Inch Color HMI    

·        Low Energy consumption led lighting

·        Improves fine RGB Illumination in background

·        Enhancing defects recognition systems by varying different backgrounds for different types of grains

Specifications:-  

Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)11+1(or) 1+(40+21)2+1(or) 2+(40+21)2+1+1(or) 2+1+(40+21)3+1+1(or) 3+1+(40+21)4+1+1(or) 4+1+(40+21)4+2+1(or) 4+2+(40+21)5+2+1(or) 4+2+16+2+2(or) 6+2+1+17+3+2(or) 7+2+2+1
Output (TPH) for Rice/Dall0.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5kg/cm228 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement7.5HP Screw10HP Screw15HP Screw20HP Screw25HP Screw25HP Screw30HP Screw30 to 40HP Screw40HP Screw50HP Screw
Dimension (LxWxH) Feet2.92x4.88x5.974.14x4.88x5.975.19x4.88x5.976.33x4.88x5.977.46x4.88x5.978.59x4.88x5.979.73x4.88x5.9710.87x4.88x5.9713.83x4.88x5.9716x4.88x5.97
Cabin Dimension (LxWxH) Feet7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

Technical Details  



Advanced CCD Camera Sorting Technology

Experience optimal color sorting with CCD camera technology, which detects and isolates defective grains with remarkable precision. The high-speed solenoid valves ensure instantaneous rejection of undesired rice, delivering a superior sorting process that minimizes waste and enhances product quality for industrial users.


User-Friendly Interface and Operation

The Deluxe Rice Sorting Machine offers a 10-inch touchscreen interface, enabling operators to easily configure parameters, monitor system performance, and adjust output preferences. This intuitive GUI streamlines operation and reduces the need for extensive training, promoting a seamless workflow in busy rice mills.


Industrial Capacity with Customizable Output

Designed for large-scale usage, the machine processes up to 3 tons of rice per hour with the flexibility to customize output based on specific industrial requirements. Its high accuracy and robust build make it a reliable choice for food processing enterprises seeking consistent quality and high throughput.

FAQs of Deluxe Rice Sorting Machine:


Q: How does the CCD camera technology improve rice sorting accuracy?

A: The CCD camera technology detects color differences and impurities in the rice grains with high precision, enabling the machine to sort defective grains and improve overall product quality. Working in tandem with high-speed solenoid valve ejectors, it achieves up to 99.99% accuracy.

Q: What industries can benefit from using the Deluxe Rice Sorting Machine?

A: This machine is ideal for rice mills and food processing industries. Exporters, manufacturers, and suppliers within India who require consistent, high-quality rice sorting will find this equipment especially beneficial for their operations.

Q: When should the Deluxe Rice Sorting Machine be operated for optimal results?

A: The machine is designed to operate efficiently in industrial environments with ambient temperatures ranging from -5C to 50C. Ensuring these conditions helps maintain its superior sorting performance and reliability.

Q: Where is the Deluxe Rice Sorting Machine typically installed?

A: It is commonly installed in industrial settings such as rice mills or food processing facilities. Due to its weight and dimensions, the machine requires a designated workspace that can accommodate its size and a single-phase power supply.

Q: What is the process for sorting rice with this machine?

A: Raw rice enters the machine and passes through 240 sorting channels. The CCD cameras scan each grain, while solenoid valves promptly eject faulty grains identified by the system. Sorted rice is then collected, resulting in highly accurate output with a reject rate of 0.2%.

Q: How does the customizable output enhance workflow?

A: The machines customizable output allows operators to adjust extraction rates and sorting settings to match specific needs, facilitating efficient production and ensuring the end product meets unique quality standards and volume requirements.

Q: What are the main advantages of using the Deluxe Rice Sorting Machine?

A: Key benefits include rapid sorting speeds, outstanding accuracy, low noise levels, and user-friendly controls. The result is improved rice quality, reduced waste, increased operational efficiency, and an overall enhancement of product value for industrial clients.


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