Product Features
- RGB Tri-chromatic Color Camera:
High speed HD camera Resolution:5400*3 lines pixels with trichromatic (rgb) color spectrums Both front and back view cameras are digitally aligned with digital alignment technology. - Image Acquisition System:
The color sorter machine features a High-Precision Image Acquisition System that captures detailed images at high speed using advanced cameras.lt ensures accurate detection of even the finest color differences and defects. This system enhances sorting precision and improves overall product quality. - Wi-Fi Control System:
This machine comes equipped with a Wi-Fi System for seamless remote monitoring and control. Users can access real-time performance data, receive alerts, and update settings from anywhere. This smart connectivity enhances convenience, reduces service time, and boosts productivity. - Vibrator Tray:
Compared to the T20 model, the T20 Square machine features an upgraded vibrator system with enhanced speed and efficiency, the integration of advanced sensors that ensure precise material flow and consistent feed rate for optimal sorting performance. - Automatic Intelligent Dust Removal:
Our color sorter machine features an Intelligent Dust Removal System that ensures consistent sorting accuracy by keeping the camera and sensors clean.It automatically detects and removes dust, reducing manual maintenance and downtime. This smart system enhances performance, extends machine life, and maintains top efficiency. - Image Dimming System:
It is equipped with an Automatic Dimming System that adjusts lighting intensity based on material flow and type.This ensures optimal image clarity under varying conditions for accurate sorting. The system improves performance, reduces energy consumption, and extends LED life. - 10' Inch Color HMI:
Mini computer based touch screen Uncountable storage capacity for saving different program modes User interfaced touchscreen with live communication technology - User Defined Background With Color Led:
Low energy consumption led lighting Improves fine RGB illumination in background Enhancing defects recognition systems by varying different backgrounds for Different types of grains Specifications of T20 Squares
| Chute Option Available | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
|---|
| Chute Distribution (P+S+F) | 1 | 1+1 (or) 1+(40+21) | 2+1 (or) 2+(40+21) | 2+1+1 (or) 2+1+(40+21) | 3+1+1 (or) 3+1+(40+21) | 4+1+1 (or) 4+1+(40+21) | 4+2+1 (or) 4+1+2 (40+21) | 5+2+1 (or) 5+1+1+1 | 6+2+2 (or) 6+2+1+1 | 7+3+2 (or) 7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.5 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Cameras (F & R) | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5 cm² | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) ft | 2.92x4.88x5.97 | 4.14x4.88x5.97 | 5.19x4.88x5.97 | 6.33x4.88x5.97 | 7.46x4.88x5.97 | 8.59x4.88x5.97 | 9.73x4.88x5.97 | 10.87x4.88x5.97 | 13.83x4.88x5.97 | 16x4.88x5.97 |
| Cabin Dimension (LxWxH) ft | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Technical Details 
Intelligent Sorting with Superior PrecisionUtilizing high-resolution CCD cameras and advanced multi-sorting algorithms, this rice color sorter distinguishes minute color, shape, and defect variations in each grain. The result is highly consistent output and reduced contamination, maximizing the quality of your rice product. The 12-inch touch screen simplifies operation, offering intuitive configuration and real-time monitoring.
Robust Construction for Reliable PerformanceThe sorter's stainless steel frame enhances durability and hygiene, essential in food processing environments. Efficient LED lighting and a powerful, reliable air system deliver stable sorting even at high capacities. The machine is designed to operate efficiently across a wide temperature range, ensuring continuous productivity in diverse processing conditions.
FAQ's of Rice color Sorter:
Q: How does the rice color sorter improve sorting accuracy in rice processing?
A: The rice color sorter achieves up to 99.9% accuracy using a 5400-pixel high-resolution CCD camera combined with advanced multi-color, shape, and defect sorting modes. This precision ensures only high-quality rice passes through, drastically reducing contamination and improving overall product quality.
Q: What is the typical capacity and power consumption of this rice color sorter?
A: This rice color sorter processes 4-5 tons of rice per hour with a total power consumption of 2.8 kW. Additionally, it requires an external air compressor rated at 5.5 kW to maintain its optimal performance.
Q: When should the LED lighting system be replaced or maintained?
A: The built-in LED long-life light source is engineered for durability and extended service intervals. Generally, routine inspection is advised during scheduled maintenance checks, though replacements are rarely needed unless a decrease in sorting clarity is noticed.
Q: Where is this rice color sorter best utilized?
A: This machine is ideal for rice mills and food processing units seeking to enhance product quality and output. Its hygienic stainless steel construction and reliable operation make it suitable for demanding industrial environments in India and beyond.
Q: What kind of contaminants or defects can the sorter identify and reject?
A: The rice sorter is capable of identifying a wide variety of flaws, including off-color grains, broken kernels, and foreign materials, using multi-color, shape, and defect detection capabilities. Its advanced cameras and sorting logic ensure efficient removal of defective grains with a reject rate below 0.1%.
Q: How is the sorting process controlled and monitored?
A: Operators manage and monitor the sorting process via the integrated 12-inch industrial touch panel. This interface allows for easy adjustment of sorting parameters, real-time overview of operating status, and quick response to operational changes.
Q: What are the main benefits of using this rice color sorter in a processing facility?
A: Key advantages include maximized rice quality, reduced labor costs, higher output, and improved consistency. The low noise level, hygienic construction, and user-friendly control panel further contribute to smoother, more efficient processing operations.
