Wheat Colour Sorting Machine
HIGH SPEED HD CAMERA
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
HMI
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
FEEDER
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
| Chute Option Available | 1 Chute 32 Channels | 1 Chute 63 Channels | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1 | 1 | 1+1 | 2+1 | 2+1+1 | 3+1+1 | 4+1+1 | 4+2+1 | 5+2+1 | 6+2+2 or 6+2+1+1 | 7+3+2 or 7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.500 to 1.0 | 0.75 to 1.5 | 0.75 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Camera (F&R) | 1+1 | 1+1 | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5cm² | 15 CFM | 28 CFM | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 5 HP Screw | 7.5 HP Screw | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) Ft | 1.94 x 4.16 x 4.76 | 3 x 4.65 x 4.81 | 3.63 x 4.88 x 5.97 | 4.1 x 4.88 x 5.97 | 5.19 x 4.88 x 5.97 | 6.33 x 4.88 x 5.97 | 7.46 x 4.88 x 5.97 | 8.59 x 4.88 x 5.97 | 9.73 x 4.88 x 5.97 | 10.87 x 4.88 x 5.97 | 13.83 x 4.88 x 5.97 | 16 x 4.88 x 5.97 |
| Cabin Dimension (LxWxH) Ft | Movable type with wheel | Movable type with wheel | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Unmatched Sorting Precision and Efficiency
Equipped with CCD double-sided RGB cameras and long-life LED lighting, this wheat colour sorting machine delivers high-definition detection and automatic defect rejection. The high-response, long-life magnetic valve ensures rapid sorting, and an advanced touch panel allows intuitive configuration. Capable of sorting up to 3 tons of wheat per hour, it maintains a remarkably low reject ratio, maximizing yield and minimizing waste.
Reliable and User-Centric Operation
Designed for single-person operation, the machine features a 7 HD color touchscreen and intelligent self-diagnosis with fault alarms. The stainless steel, food-grade hopper ensures safe processing, while the noise level is kept below 75 dB for a comfortable working environment. Multi-stage sorting and adjustable feed speed provide flexibility for diverse application needs in food processing and wheat industries.
FAQs of Wheat Colour Sorting Machine:
Q: How does the CCD Double-Sided RGB Camera benefit wheat color sorting?
A: The CCD double-sided RGB camera provides high-resolution imaging of both sides of each wheat grain, ensuring superior detection of color defects. This results in enhanced sorting accuracy (99%), eliminating even slight color variations for consistently clean, high-quality wheat output.Q: What is the process for operating the Wheat Colour Sorting Machine?
A: Operation involves loading wheat into the stainless steel hopper, adjusting the vibratory feed control, and setting parameters using the 7 HD touchscreen. The machine then automatically detects and separates color-defective grains using cameras and the rapid magnetic valve ejector. Sorting is efficient and only requires a single operator.Q: When is maintenance or calibration needed for the machine?
A: Thanks to its long-life LED with self-calibration and intelligent self-diagnosis system, routine manual calibration is rarely required. The machine will alert the operator through the fault alarm system if maintenance or attention is necessary, streamlining upkeep and maximizing uptime.Q: Where is this wheat color sorting machine most commonly used?
A: This machine is widely used in food processing plants and wheat industries across India, particularly by exporters, manufacturers, and suppliers seeking advanced grain sorting solutions. Its robust design and high accuracy make it suitable for any facility handling large-scale wheat sorting.Q: What makes the machines feed system effective for sorting?
A: The vibratory feed system with adjustable speed control evenly distributes wheat grains onto the sorting channels, ensuring consistent throughput (up to 3 tons/hour) and optimal sorting accuracy. This minimizes bottlenecks and maximizes processing efficiency.Q: How does the self-diagnosis and fault alarm system aid operators?
A: The intelligent software continuously monitors operational status and component conditions. If any issue arises, the machine promptly notifies the operator through the touchscreen, enabling fast troubleshooting and minimizing downtime.Enquiry
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