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Wheat Colour Sorting Machine

Wheat Colour Sorting Machine

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Unmatched Sorting Precision and Efficiency

Equipped with CCD double-sided RGB cameras and long-life LED lighting, this wheat colour sorting machine delivers high-definition detection and automatic defect rejection. The high-response, long-life magnetic valve ensures rapid sorting, and an advanced touch panel allows intuitive configuration. Capable of sorting up to 3 tons of wheat per hour, it maintains a remarkably low reject ratio, maximizing yield and minimizing waste.


Reliable and User-Centric Operation

Designed for single-person operation, the machine features a 7 HD color touchscreen and intelligent self-diagnosis with fault alarms. The stainless steel, food-grade hopper ensures safe processing, while the noise level is kept below 75 dB for a comfortable working environment. Multi-stage sorting and adjustable feed speed provide flexibility for diverse application needs in food processing and wheat industries.

FAQs of Wheat Colour Sorting Machine:


Q: How does the CCD Double-Sided RGB Camera benefit wheat color sorting?

A: The CCD double-sided RGB camera provides high-resolution imaging of both sides of each wheat grain, ensuring superior detection of color defects. This results in enhanced sorting accuracy (99%), eliminating even slight color variations for consistently clean, high-quality wheat output.

Q: What is the process for operating the Wheat Colour Sorting Machine?

A: Operation involves loading wheat into the stainless steel hopper, adjusting the vibratory feed control, and setting parameters using the 7 HD touchscreen. The machine then automatically detects and separates color-defective grains using cameras and the rapid magnetic valve ejector. Sorting is efficient and only requires a single operator.

Q: When is maintenance or calibration needed for the machine?

A: Thanks to its long-life LED with self-calibration and intelligent self-diagnosis system, routine manual calibration is rarely required. The machine will alert the operator through the fault alarm system if maintenance or attention is necessary, streamlining upkeep and maximizing uptime.

Q: Where is this wheat color sorting machine most commonly used?

A: This machine is widely used in food processing plants and wheat industries across India, particularly by exporters, manufacturers, and suppliers seeking advanced grain sorting solutions. Its robust design and high accuracy make it suitable for any facility handling large-scale wheat sorting.

Q: What makes the machines feed system effective for sorting?

A: The vibratory feed system with adjustable speed control evenly distributes wheat grains onto the sorting channels, ensuring consistent throughput (up to 3 tons/hour) and optimal sorting accuracy. This minimizes bottlenecks and maximizes processing efficiency.

Q: How does the self-diagnosis and fault alarm system aid operators?

A: The intelligent software continuously monitors operational status and component conditions. If any issue arises, the machine promptly notifies the operator through the touchscreen, enabling fast troubleshooting and minimizing downtime.


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