Wheat Colour Sorter Machine

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Colour Sorting Technology

The Wheat Colour Sorter Machine incorporates high-resolution CCD sensors paired with advanced LED illumination to deliver precise photoelectric digital sorting. This system ensures consistent detection and separation of unwanted kernels, maintaining quality and reducing waste. Its sorting algorithm enables highly accurate analysis of the full wheat color spectrum, making it ideal for modern wheat mills and grain processing plants.

Effortless Operation and Maintenance

Featuring a 7-inch touch screen control, the machine enables intuitive operation and quick adjustments. Its stainless steel body and easy-access design simplify cleaning and servicing. With low operational noise and an automatic ejection system, the sorting process remains smooth and unobtrusive. Maintenance routines are streamlined for minimal downtime, supporting continuous, high-capacity output.

Optimized Performance for Every Application

With a capacity of 12 tons per hour and support for 120 channels, the Wheat Colour Sorter delivers fast sorting suited to extensive industrial operations. The automatic discharge system efficiently removes rejected materials, while high accuracy and a low reject ratio maximize usable grain output. The machine operates reliably in varying ambient temperatures, providing flexibility for different processing environments in India.

FAQs of Wheat Colour Sorter Machine:

Q: How does the Wheat Colour Sorter Machine enhance sorting accuracy for wheat processing?

A: The machine employs high-resolution CCD sensors and advanced LED illumination for photoelectric digital sorting. Its precise detection system analyzes the full wheat spectrum, achieving up to 99.99% accuracy and minimizing reject ratio to below 3%, resulting in superior grain quality.

Q: What is the recommended operating environment for this sorter?

A: This device operates optimally at temperatures between -10C and 50C and requires an air compressor with air pressure of 0.60.8 MPa for the ejection system. The single-phase 220240 V voltage and 5060 Hz frequency suit standard power supplies in India.

Q: When should routine maintenance be carried out, and how is it performed?

A: Routine maintenance is recommended in accordance with operational hours or at scheduled intervals specified by the manufacturer. The machine has an easy-access design for cleaning and servicing, allowing users to quickly reach key components without complex disassembly.

Q: Where is the Wheat Colour Sorter Machine commonly used?

A: It is widely applied in wheat mills and grain processing plants, supporting exporters, manufacturers, and suppliers throughout India. Its robust build and high capacity make it suitable for industrial environments that require efficient and reliable colour sorting.

Q: What benefits does the automatic ejection system offer?

A: The automatic ejection system quickly removes rejected grains identified during sorting, streamlining the sorting process. This feature helps maintain consistent throughput, minimizes manual intervention, and ensures only high-quality wheat progresses through the system.

Q: How is the machine operated and monitored?

A: Operation and monitoring are managed through the integrated 7-inch touch screen control interface, which allows users to easily adjust sorting parameters and view real-time status updates. The intuitive interface simplifies training for new operators.

Q: What is the process for installing the Wheat Colour Sorter Machine?

A: Installation requires access to a standard single-phase power connection, stable flooring to support its 600 kg weight, and an air compressor for the ejection system. Proper positioning ensures efficient workflow integration in grain processing facilities.

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