Tea Sorter

The Mark Tea Color Sorter machine is a state-of-the-art soluon designed to enhance tea quality by efficiently removing color defects and impuries. Equipped with advanced opcal sensors and Al-driven technology, it precisely sorts tea leaves based on color, ensuring superior quality in every batch.

Features

High Speed HD Camera
5400 X 3 Pixel Tri Chromatic RGB Scanner
Intelligent Image Processing
Multi-Function, Multi-Purpose
AI-Sorting Technology
User Friendly Interface
HD Lens - For Accurate Sorting
Excellent Sorting Accuracy
Conveyor Belt - Efficiently Carries The Material Through Output
Metal Detector - Accurately Identifies Metal Objects From The Input Material

Specifications of Tea Color Sorter

Chute Option Available	2 Chute ( 2 Stage )
Output (TPH) for Tea	70 to 250 kg per primary chute
No. of Camera: (Stage-1+ Satge-2)	4+4
Air Requirement @7.5/cm2	60 CFM
Compressor Requirement	15 HP Screw
Dimension (LxWxH) Feet (with Elevator)	11 x 8.25 x 15
Cabin Dimension (LxWxH) Feet (without Elevator)	11 x 8.25 x 11.5

Technical Details

Cutting-Edge Sorting Technology

Leveraging high-resolution CCD cameras and photoelectric sensors, the Tea Sorter ensures meticulous separation of tea leaves by color and quality. This sophisticated mechanism enables processors to achieve consistently uniform grading, meeting the stringent standards of the tea industry.

Built for Industrial Performance

With a vibration feeding system, durable stainless steel construction, and PLC-controlled automation, this Tea Sorter is engineered for high-capacity operations. Capable of processing up to 2000 kg per hour at a noise level of just 75 dB, it delivers reliable, efficient performance even in demanding industrial environments.

User-Friendly Controls and Versatile Application

The intuitive touchscreen interface, combined with a wide operating temperature range of 0C to 40C, makes operation simple and adaptable. Multiple sorting channels and selectable output tailor the process to various tea grades, supporting exporters, manufacturers, and suppliers throughout India.

FAQ's of Tea Sorter:

Q: How does the Tea Sorter's sorting technology work?

A: The Tea Sorter deploys photoelectric sensors and CCD cameras to detect and analyze tea leaves by color and quality. This technology enables multi-color sorting with high precision, ensuring the removal of undesired or substandard leaves.

Q: What is the main usage of this Tea Sorter in the tea processing industry?

A: This machine is primarily used for industrial-level grading and sorting of tea leaves, enabling processors to separate leaves by color and quality efficiently, which is essential for consistent product standards and export requirements.

Q: When should the Tea Sorter be used during the tea production process?

A: The Tea Sorter is typically utilized after the withering and rolling stages, once the tea leaves are ready for final grading and separation according to quality criteria, prior to packaging or export.

Q: Where is this Tea Sorter most effectively applied?

A: This sorter is best suited for large-scale tea processing plants, exporters, and manufacturing units in the tea industry, particularly where high throughput and accuracy are required, such as in India.

Q: What are the key benefits of using this Tea Sorter for tea manufacturers?

A: Key advantages include over 99% sorting accuracy, a very low reject ratio (<0.2%), high capacity (up to 2000 kg/h), minimal noise levels, and a hygienic stainless steel build, all contributing to improved efficiency and consistent high-quality output.

Q: How is the machine controlled and what makes its operation user-friendly?

A: The Tea Sorter is equipped with an automated PLC control system and a touchscreen interface, making machine settings, monitoring, and adjustments easy and accessible for operators.

Q: What is the process for maintaining or cleaning the Tea Sorter?

A: The stainless steel construction facilitates easy cleaning and maintenance. Regular checks of the vibration feeder, sensors, and air compressor, along with scheduled cleaning, ensure optimal performance and machine longevity.

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