Tea Color Sorting Machine
The Mark Tea Color Sorter machine is a state-of-the-art soluon designed to enhance tea quality by efficiently removing color defects and impuries. Equipped with advanced opcal sensors and Al-driven technology, it precisely sorts tea leaves based on color, ensuring superior quality in every batch.
Features
- High Speed HD Camera
- 5400 X 3 Pixel Tri Chromatic RGB Scanner
- Intelligent Image Processing
- Multi-Function, Multi-Purpose
- AI-Sorting Technology
- User Friendly Interface
- HD Lens - For Accurate Sorting
- Excellent Sorting Accuracy
- Conveyor Belt - Efficiently Carries The Material Through Output
- Metal Detector - Accurately Identifies Metal Objects From The Input Material
Specifications of Tea Color Sorter
| Chute Option Available | 2 Chute ( 2 Stage ) |
| Output (TPH) for Tea | 70 to 250 kg per primary chute |
| No. of Camera: (Stage-1+ Satge-2) | 4+4 |
| Air Requirement @7.5/cm2 | 60 CFM |
| Compressor Requirement | 15 HP Screw |
| Dimension (LxWxH) Feet (with Elevator) | 11 x 8.25 x 15 |
| Cabin Dimension (LxWxH) Feet (without Elevator) | 11 x 8.25 x 11.5 |
Technical Details 
High-Precision Color Sorting Technology
This machine leverages advanced CCD camera technology paired with LED lighting to accurately identify and separate tea leaves based on color variances. Its high camera resolution and efficient air jet ejection contribute to minimal reject rates while maintaining exceptional sorting accuracy. This cutting-edge approach enhances the overall quality of sorted tea, making it suitable for demanding tea processing applications.
Simple and User-Friendly Operation
Featuring a modern touch screen interface, the Tea Color Sorting Machine is easy to operate and requires minimal technical training. Operators can adjust sorting parameters in real time, monitor performance, and receive error alerts, allowing for seamless, intuitive control. Its robust stainless steel build ensures durability and long-term operation in industrial environments.
Reliable Performance and Maintenance
With a capacity of up to 1-1.2 tons per hour and noise levels below 75 dB, the machine is designed for efficient, quiet operation. Routine maintenance is straightforward, thanks to its user-centric design and stainless steel construction, providing both reliability and hygiene-essential for food processing environments like tea factories.
FAQ's of Tea Color Sorting Machine:
Q: How does the Tea Color Sorting Machine identify and separate tea leaves by color?
A: The machine uses a high-resolution 5400-pixel CCD camera and LED lighting to capture detailed images of each tea leaf. Advanced processing algorithms analyze the color of each leaf, and unwanted colors are rejected using precise air jet ejection, ensuring only the desired quality tea passes through.Q: What are the benefits of using a CCD Camera + Air Jet Ejection sorting method?
A: This sorting method delivers high accuracy (99%) and a low reject ratio (8:1), minimizing waste and ensuring consistent product quality. The combination improves the speed and precision of sorting, making it suitable for bulk tea processing and maximizing output efficiency.Q: When is the machine typically used in the tea processing workflow?
A: The Tea Color Sorting Machine is used after tea leaves have been processed and dried but before final packaging. It serves as a quality control step, removing discolored or substandard leaves, and helps processors achieve premium grades of sorted tea.Q: Where is this machine most commonly applied?
A: This machine is specifically designed for use in tea processing facilities-especially those focused on exporting, manufacturing, and supplying high-quality tea. It is widely utilized in tea-producing regions in India and by businesses seeking reliable large-scale tea sorting solutions.Q: What is the process for operating the Tea Color Sorting Machine?
A: Operators power the machine (220V/50Hz), set sorting parameters on the touch screen, and ensure a stable supply of compressed air (7.5 HP external compressor, 0.6-0.8 MPa). Tea leaves are fed into the machine, where the camera inspects them and air jets remove off-color leaves. The sorted tea is collected for further processing or packaging.Q: How much tea can the machine sort per hour, and what level of accuracy does it provide?
A: The machine is capable of sorting up to 1-1.2 tons of tea leaves per hour, maintaining an accuracy of at least 99%. This high throughput and precision support demanding production environments and ensure a consistent, high-quality output.Q: What are the key advantages of using this machine for tea exporters and suppliers?
A: Exporters and suppliers benefit from the machine's reliable sorting accuracy, increased efficiency, and easy-to-use interface. Its robust, hygienic stainless steel construction, large capacity, and low noise levels contribute to optimizing operations and meeting strict export quality standards.Enquiry
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