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T20 Color Sorter 4 chute

T20 Color Sorter 4 chute

Product Features

 Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts. 

Tri Chromatic Camera Scanner 

·        High Speed data acquisition and digital image

·        Processing Technology Using FPGA

·        Resolution - 5400 X 3 pixels with RGB  Trichromatic Camera Technology

·        Highly Specialized lens for sorting purpose

·         Front and back evenly aligned cameras with digital alignment technology 

10'' Inch Color HMI    

·        Low Energy consumption led lighting

·        Improves fine RGB Illumination in background

·        Enhancing defects recognition systems by varying different backgrounds for different types of grains

Specifications:-  

Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)11+1(or) 1+(40+21)2+1(or) 2+(40+21)2+1+1(or) 2+1+(40+21)3+1+1(or) 3+1+(40+21)4+1+1(or) 4+1+(40+21)4+2+1(or) 4+2+(40+21)5+2+1(or) 4+2+16+2+2(or) 6+2+1+17+3+2(or) 7+2+2+1
Output (TPH) for Rice/Dall0.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5kg/cm228 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement7.5HP Screw10HP Screw15HP Screw20HP Screw25HP Screw25HP Screw30HP Screw30 to 40HP Screw40HP Screw50HP Screw
Dimension (LxWxH) Feet2.92x4.88x5.974.14x4.88x5.975.19x4.88x5.976.33x4.88x5.977.46x4.88x5.978.59x4.88x5.979.73x4.88x5.9710.87x4.88x5.9713.83x4.88x5.9716x4.88x5.97
Cabin Dimension (LxWxH) Feet7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

Technical Details 



Efficient, High-Precision Sorting

The T20 Color Sorter 4 Chute uses a high-resolution RGB camera and LED lighting to ensure precise and reliable sorting of grains, seeds, pulses, spices, and plastics. Operating at a reject ratio of 10:1 and 99% accuracy, the system significantly reduces waste and optimizes yield for processing facilities. Its automated detection technology can even spot minor color deviations, ensuring only the best product quality.


User-Friendly Operation and Monitoring

Fitted with a 10-inch touchscreen interface, the T20 Color Sorter provides intuitive control and monitoring. Operators can easily set parameters and observe sorting performance in real time, maximizing efficiency while minimizing operator intervention. This user-focused functionality ensures rapid learning and seamless integration into existing workflows.


Built for Versatile Industrial Applications

With a robust capacity of 3-5 tons per hour and compatibility with various grains and other materials, the T20 Color Sorter meets the diverse requirements of food processing, agro industries, grain processing plants, and rice mills. Compact dimensions and straightforward installation help streamline setup in large or small facilities.

FAQ's of T20 Color Sorter 4 chute:


Q: How does the T20 Color Sorter 4 Chute detect and separate defective products?

A: The T20 Color Sorter employs a high-resolution 4096-pixel RGB camera and high-efficiency LED lights to detect visible defects, including subtle color deviations. Once detected, it uses compressed air to remove defective items from the product flow, ensuring only the highest-quality items proceed.

Q: What materials can be sorted with this machine?

A: This color sorter is suitable for sorting various grains, pulses, rice, seeds, spices, and certain types of plastics, making it ideal for industries such as food processing, grain handling, and agro-based manufacturing.

Q: Where can the T20 Color Sorter 4 Chute be installed?

A: The machine is commonly installed in food processing plants, grain processing facilities, rice mills, and other agro-industries throughout India and globally, wherever high-precision sorting of bulk materials is required.

Q: What is the process for operating the color sorter?

A: Operating the machine is straightforward: connect it to a suitable air compressor, power it through a 220V/50Hz supply, set parameters via the 10-inch touch screen, and load material for sorting. The automatic system manages detection and ejection of defective products with minimal supervision.

Q: What are the key benefits of using the T20 Color Sorter 4 Chute?

A: Users benefit from improved product quality, reduced manual labor, minimized waste, high throughput capacity (3-5 TPH), and 99% sorting accuracy. The system also enhances the efficiency and consistency of sorting operations.

Q: When should maintenance be performed on this equipment?

A: Routine maintenance is recommended based on operating hours and manufacturer guidelines to ensure optimal performance. Regularly checking and cleaning the cameras, chutes, and air system will prolong the lifespan and efficiency of the equipment.

Q: Is an air compressor included with the T20 Color Sorter 4 Chute?

A: No, the machine requires a separate air compressor with an air pressure of 0.6-0.8 Mpa, which is not included and must be provided by the user for proper operation.


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