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T20 Color Sorter 3 chute

T20 Color Sorter 3 chute

Product Features

 Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts. 

Tri Chromatic Camera Scanner 

·        High Speed data acquisition and digital image

·        Processing Technology Using FPGA

·        Resolution - 5400 X 3 pixels with RGB  Trichromatic Camera Technology

·        Highly Specialized lens for sorting purpose

·         Front and back evenly aligned cameras with digital alignment technology 

10'' Inch Color HMI    

·        Low Energy consumption led lighting

·        Improves fine RGB Illumination in background

·        Enhancing defects recognition systems by varying different backgrounds for different types of grains

Specifications:-  

Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)11+1(or) 1+(40+21)2+1(or) 2+(40+21)2+1+1(or) 2+1+(40+21)3+1+1(or) 3+1+(40+21)4+1+1(or) 4+1+(40+21)4+2+1(or) 4+2+(40+21)5+2+1(or) 4+2+16+2+2(or) 6+2+1+17+3+2(or) 7+2+2+1
Output (TPH) for Rice/Dall0.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5kg/cm228 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement7.5HP Screw10HP Screw15HP Screw20HP Screw25HP Screw25HP Screw30HP Screw30 to 40HP Screw40HP Screw50HP Screw
Dimension (LxWxH) Feet2.92x4.88x5.974.14x4.88x5.975.19x4.88x5.976.33x4.88x5.977.46x4.88x5.978.59x4.88x5.979.73x4.88x5.9710.87x4.88x5.9713.83x4.88x5.9716x4.88x5.97
Cabin Dimension (LxWxH) Feet7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

Technical Details 



Advanced Image Resolution and Lighting

The T20 Color Sorter 3 Chute leverages a 5400 x 3 Pixel Color CCD camera and high-brightness LED illumination, enabling the identification and separation of grains, pulses, and seeds with remarkable clarity. This combination ensures even the slightest color variations are detected, minimizing rejected products and maximizing yield. The durable lighting system further assures consistent performance under diverse grain conditions.


User-Friendly Interface and Connectivity

With a spacious 12-inch touch screen interface, operators can effortlessly configure settings and monitor operations. Data management is simplified with USB and LAN ports, allowing seamless export of sorting logs and easy remote control. This connectivity provides flexibility for process monitoring and quality assurance, streamlining production for manufacturers and processors.


Robust Feeding and High Capacity

Equipped with a vibratory feeder with adjustable speed, the T20 Color Sorter handles varying grain types and processing demands efficiently. Its three adjustable chutes and 192 channels enable a throughput of 1.5 to 2.0 tons per hour. Combined with a recommended 7.5 HP air compressor for optimal sorting performance, this machine supports both small batches and high-volume industrial operations.

FAQ's of T20 Color Sorter 3 chute:


Q: How does the T20 Color Sorter 3 Chute improve grain sorting efficiency?

A: The T20 Color Sorter uses a high-resolution 5400 x 3 Pixel Color CCD camera and powerful LED illumination to accurately identify and separate defective grains. Its triple chute design, adjustable vibratory feeder, and 192 sorting channels allow for swift, precise sorting at a capacity of 1.5-2.0 tons per hour.

Q: What are the main applications of the T20 Color Sorter 3 Chute?

A: This sorter is ideal for automatic sorting of grains, pulses, and seeds, making it suitable for food processing facilities, grain mills, and seed processing plants. It is frequently used by exporters, manufacturers, and suppliers who require high-accuracy, large-scale sorting solutions.

Q: When is an air compressor needed for this sorter, and what specifications are required?

A: An air compressor is required to operate the T20 Color Sorter. For optimal results, a 7.5 HP air compressor with an air pressure range of 0.6-0.8 MPa is recommended, ensuring accurate separation and reducing the risk of blockages during operation.

Q: Where can the T20 Color Sorter 3 Chute be installed, and what are its space requirements?

A: The sorter is designed for industrial environments such as food processing plants and grain mills in India and abroad. Its dimensions are 1270 x 1630 x 1600 mm, and it weighs 580 kg, requiring stable flooring and access to a 220V / 50Hz power source.

Q: What process does the T20 Color Sorter use to ensure high sorting accuracy?

A: It utilizes color imaging and real-time analysis with a 5400 x 3 Pixel CCD camera. The system sorts grains passing through vibratory feeders and channels, then ejects defective materials using controlled airflow, achieving a rejection rate of under 0.5% and an overall accuracy of 99% or above.

Q: How can users control and monitor the sorting operations?

A: Operators can use the 12-inch touch screen for real-time adjustments, operation monitoring, and troubleshooting. USB and LAN connectivity enables data export, control, and remote monitoring, making it easy to maintain records and optimize workflows.

Q: What benefits do food processors and exporters gain from using this sorter?

A: They benefit from improved product quality, higher sorting accuracy, reduced operational costs, and increased throughput. The low noise level and user-friendly features further enhance work environment and productivity, making it an advantageous solution for commercial grain sorting.


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