Peanut Sorter
HIGH SPEED HD CAMERA
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
HMI
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
FEEDER
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
| Chute Option Available | 1 Chute 32 Channels | 1 Chute 63 Channels | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1 | 1 | 1+1 | 2+1 | 2+1+1 | 3+1+1 | 4+1+1 | 4+2+1 | 5+2+1 | 6+2+2 or 6+2+1+1 | 7+3+2 or 7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.500 to 1.0 | 0.75 to 1.5 | 0.75 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Camera (F&R) | 1+1 | 1+1 | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5cm² | 15 CFM | 28 CFM | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 5 HP Screw | 7.5 HP Screw | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) Ft | 1.94 x 4.16 x 4.76 | 3 x 4.65 x 4.81 | 3.63 x 4.88 x 5.97 | 4.1 x 4.88 x 5.97 | 5.19 x 4.88 x 5.97 | 6.33 x 4.88 x 5.97 | 7.46 x 4.88 x 5.97 | 8.59 x 4.88 x 5.97 | 9.73 x 4.88 x 5.97 | 10.87 x 4.88 x 5.97 | 13.83 x 4.88 x 5.97 | 16 x 4.88 x 5.97 |
| Cabin Dimension (LxWxH) Ft | Movable type with wheel | Movable type with wheel | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Precision Sorting for Maximum Yield
Equipped with advanced CCD cameras and a sophisticated LED illumination system, the Peanut Sorter delivers exceptional color detection accuracy. Its touch screen interface allows operators to adjust sorting parameters easily, ensuring each batch achieves the highest quality standards with a remarkable 99% accuracy rate.
Engineered for Industrial Efficiency
This color sorter is tailored for demanding industrial environments, featuring a durable construction from stainless steel and industrial alloy. Its powerful 7.5 HP air compressor and adjustable reject ratio support a throughput of 2-4 tons per hour, making it ideal for peanut processing plants seeking consistent and efficient operation.
User-Friendly Control and Maintenance
With a modern touch screen interface, managing the sorting process is more intuitive than ever. Operators can monitor performance, change reject settings, and select discharge outlets efficiently. The system is designed for easy cleaning and maintenance, minimizing downtime and supporting continuous operation.
FAQ's of Peanut Sorter:
Q: How does the Peanut Sorter achieve high sorting accuracy?
A: The Peanut Sorter uses high-resolution CCD cameras combined with LED illumination to detect color variations, spots, and defects on peanuts. Its advanced image processing and precise pneumatic rejection mechanism together result in a 99% sorting accuracy.Q: What types and sizes of peanuts can the machine process?
A: This sorter is suitable for all raw peanut sizes, thanks to its adaptable channels and sophisticated detection system. It effectively sorts both small and large varieties used in processing plants.Q: When should the reject ratio be adjusted?
A: Adjusting the reject ratio is recommended when you notice changes in the quality or type of raw peanuts, or if your quality requirements change. The machine allows for easy adjustment via the touch screen interface, optimizing waste and product recovery.Q: Where is this Peanut Sorter typically used?
A: The sorter is primarily used in industrial settings such as peanut processing plants, and by exporters, manufacturers, or suppliers in India who need to ensure consistent quality in bulk peanut operations.Q: What is the process for sorting peanuts with this machine?
A: Peanuts are fed into the sorter, where CCD cameras visually inspect each one under LED lighting. The system identifies defects or color deviations and removes unsatisfactory peanuts from the production line using a pneumatic rejection system, ensuring only high-quality peanuts proceed to the next stage.Q: How does the touch screen control system benefit operators?
A: The intuitive touch screen interface makes it easy for staff to monitor operations, set sorting parameters, adjust reject ratios, and select discharge outlets, enhancing operational efficiency and reducing the need for specialized technical training.Q: What are the key benefits of using an automatic peanut color sorter?
A: Key benefits include improved product quality, significant reduction in manual labor, consistent sorting accuracy up to 99%, high capacity processing, and minimal material loss, making it ideal for large-scale industrial peanut production.Enquiry
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