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Peanut Sorter

Peanut Sorter

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Precision Sorting for Maximum Yield

Equipped with advanced CCD cameras and a sophisticated LED illumination system, the Peanut Sorter delivers exceptional color detection accuracy. Its touch screen interface allows operators to adjust sorting parameters easily, ensuring each batch achieves the highest quality standards with a remarkable 99% accuracy rate.


Engineered for Industrial Efficiency

This color sorter is tailored for demanding industrial environments, featuring a durable construction from stainless steel and industrial alloy. Its powerful 7.5 HP air compressor and adjustable reject ratio support a throughput of 2-4 tons per hour, making it ideal for peanut processing plants seeking consistent and efficient operation.


User-Friendly Control and Maintenance

With a modern touch screen interface, managing the sorting process is more intuitive than ever. Operators can monitor performance, change reject settings, and select discharge outlets efficiently. The system is designed for easy cleaning and maintenance, minimizing downtime and supporting continuous operation.

FAQ's of Peanut Sorter:


Q: How does the Peanut Sorter achieve high sorting accuracy?

A: The Peanut Sorter uses high-resolution CCD cameras combined with LED illumination to detect color variations, spots, and defects on peanuts. Its advanced image processing and precise pneumatic rejection mechanism together result in a 99% sorting accuracy.

Q: What types and sizes of peanuts can the machine process?

A: This sorter is suitable for all raw peanut sizes, thanks to its adaptable channels and sophisticated detection system. It effectively sorts both small and large varieties used in processing plants.

Q: When should the reject ratio be adjusted?

A: Adjusting the reject ratio is recommended when you notice changes in the quality or type of raw peanuts, or if your quality requirements change. The machine allows for easy adjustment via the touch screen interface, optimizing waste and product recovery.

Q: Where is this Peanut Sorter typically used?

A: The sorter is primarily used in industrial settings such as peanut processing plants, and by exporters, manufacturers, or suppliers in India who need to ensure consistent quality in bulk peanut operations.

Q: What is the process for sorting peanuts with this machine?

A: Peanuts are fed into the sorter, where CCD cameras visually inspect each one under LED lighting. The system identifies defects or color deviations and removes unsatisfactory peanuts from the production line using a pneumatic rejection system, ensuring only high-quality peanuts proceed to the next stage.

Q: How does the touch screen control system benefit operators?

A: The intuitive touch screen interface makes it easy for staff to monitor operations, set sorting parameters, adjust reject ratios, and select discharge outlets, enhancing operational efficiency and reducing the need for specialized technical training.

Q: What are the key benefits of using an automatic peanut color sorter?

A: Key benefits include improved product quality, significant reduction in manual labor, consistent sorting accuracy up to 99%, high capacity processing, and minimal material loss, making it ideal for large-scale industrial peanut production.


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