Mark Color Sorter Machine

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Leading-Edge Sorting Technology

Incorporating high-resolution CCD cameras and LED-based recognition, this sorter delivers exceptional accuracy and speed. The machine is designed to handle diverse industrial sorting tasks, efficiently processing grains, rice, seeds, pulses, and plastics. Its robust chute-type design ensures precise rejection and selection, enhancing productivity while minimizing waste.

User-Friendly Interface and Operation

The advanced touchscreen interface simplifies operation for users, making it easy to set sorting parameters and monitor performance in real-time. Handle large volumes of material seamlessly as the intuitive controls and clear display guarantee efficient management in busy industrial environments.

Industrial-Grade Durability and Efficiency

Built with a stainless steel frame and a high-brightness LED lamp for optimal lighting, this machine offers lasting durability and consistent performance. Low noise levels and a wide operating temperature range (-10C to 50C) make it suitable for continuous, demanding use in diverse factory settings.

FAQ's of Mark Color Sorter Machine:

Q: How does the Mark Color Sorter Machine achieve high sorting accuracy?

A: The machine utilizes CCD high-resolution full-color cameras paired with LED-based high-speed recognition to identify and separate materials. Its sophisticated chute-type design ensures accurate rejection of unwanted particles, delivering sorting accuracy of 99%.

Q: What types of materials can be processed with this color sorter?

A: The Mark Color Sorter Machine is versatile and suitable for sorting rice, grains, pulses, seeds, and even plastics, making it ideal for a wide range of industrial sorting applications.

Q: Where can this machine be installed and operated?

A: This color sorter is designed for industrial use and can be installed in factories, grain processing mills, seed cleaning plants, and similar facilities. Its sturdy build and low noise level allow for reliable performance in busy production environments.

Q: When is the optimal time to perform maintenance on the machine?

A: Regular maintenance should be performed during scheduled downtime, based on manufacturer guidelines. Preventive checks on camera alignment, LED lighting, and chute operation help ensure sustained high performance and minimize unexpected interruptions.

Q: What benefits does the touchscreen interface provide?

A: The touchscreen user interface improves operational efficiency by making it easy to adjust sorting settings, monitor machine status, and reduce the learning curve for new operators, resulting in smoother workflow and greater productivity.

Q: How is the sorting process carried out in this machine?

A: Materials pass through the 6-channel chute, where high-resolution cameras and high-speed LED recognition identify colors and defects. The system then triggers air jets, powered by a 7.5 HP compressor, to swiftly reject unwanted items at a precision ratio of 10:1 or better.

Q: What is the processing capacity and energy usage of the machine?

A: Depending on the product, the Mark Color Sorter Machine can process 1.5 to 3.5 tons of material per hour while consuming a maximum of 2.7 kW of power, making it both efficient and cost effective for industrial sorting operations.

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