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Kismis Color Sorting Machine

Kismis Color Sorting Machine

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Sorting Technology for Consistent Quality

Equipped with full-color high-resolution CCD cameras, this machine detects and removes unacceptable kismis, raisins, and dried fruits with exceptional accuracy. The dual-level sorting mechanism (primary and secondary) ensures minimal contamination and the maintenance of superior product quality, raising the standard for industrial food processing.


Easy-to-Use Touch Screen and Versatile Operation

The intuitive touch screen interface streamlines operation, tailoring sorting programs for different dried fruits and output requirements. Adaptability in channel numbers (3-10) and customized output make this sorter ideal for both large and small processing lines, offering flexibility to suit your business needs.


Rugged, Quiet, and Energy-Efficient Engineering

Built with a stainless-steel frame, the machine endures intensive industrial use. With a noise level 75 dB and a power consumption of 3-5 kW, it operates quietly and efficiently. The recommended 7.5 HP air compressor and robust vibratory feeding system further enhance durability and throughput.

FAQs of Kismis Color Sorting Machine:


Q: How does the Kismis Color Sorting Machine achieve high sorting accuracy?

A: The machine uses high-resolution CCD cameras to detect color differences in kismis, raisins, and dried fruits. Its advanced imaging and LED illumination system enable identification of even subtle defects, while high-response ejector valves remove unwanted pieces, resulting in sorting accuracy of 99% or higher.

Q: What is the process for operating the color sorting machine?

A: Operation starts by feeding the dried fruits into the vibratory feeder, which evenly distributes them onto the sorting channels. The CCD cameras scan the items, and the machine uses the programmed parameters via the touch screen to automatically sort and separate products based on color and quality.

Q: When is this sorting machine typically used in food processing?

A: The Kismis Color Sorting Machine is used at stages where quality segregation of kismis, raisins, or dried fruits is criticalgenerally after cleaning and prior to final packaging, during both primary and secondary sorting processes to guarantee product consistency and purity.

Q: Where can the Kismis Color Sorting Machine be installed?

A: Designed for industrial environments, the machine is suitable for installation in food processing plants and factories specializing in dried fruits. Its robust construction allows operation in a temperature range of -5C to +45C, meeting diverse facility requirements.

Q: What are the main benefits of using this machine for manufacturers and exporters?

A: Adopting this machine enhances product quality, increases sorting throughput (up to 6 tons/hour), and lowers rejection rates. It ensures consistent product standards, meets export requirements, and helps manufacturers save on labor and time through automatic, reliable operations.

Q: How can the output and sorting configuration be customized for different applications?

A: Users can adjust sorting levels, channel counts (from 3 to 10 based on model), and output through the touch screen interface. This customization allows the machine to handle various types and grades of dried fruits according to specific buyer or market needs.


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