HIGH SPEED HD CAMERA
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
HMI
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
FEEDER
Specifications of Commandor:-
| Chute Option Available | 1 Chute 32 Channels | 1 Chute 63 Channels | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1 | 1 | 1+1 | 2+1 | 2+1+1 | 3+1+1 | 4+1+1 | 4+2+1 | 5+2+1 | 6+2+2
or
6+2+1+1 | 7+3+2
or
7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.500 to 1.0 | 0.75 to 1.5 | 0.75 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Camera (F&R) | 1+1 | 1+1 | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5cm² | 15 CFM | 28 CFM | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 5 HP Screw | 7.5 HP Screw | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) Ft | 1.94 x 4.16 x 4.76 | 3 x 4.65 x 4.81 | 3.63 x 4.88 x 5.97 | 4.1 x 4.88 x 5.97 | 5.19 x 4.88 x 5.97 | 6.33 x 4.88 x 5.97 | 7.46 x 4.88 x 5.97 | 8.59 x 4.88 x 5.97 | 9.73 x 4.88 x 5.97 | 10.87 x 4.88 x 5.97 | 13.83 x 4.88 x 5.97 | 16 x 4.88 x 5.97 |
| Cabin Dimension (LxWxH) Ft | Movable type
with wheel | Movable type
with wheel | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Technical Details 
Exceptional Sorting Accuracy and EfficiencyThanks to its intelligent image processing control system, the color sorter achieves 99% accuracy in separating discolored or foreign materials from cereals. Operating at high capacity, it can handle 23 tons per hour, ensuring both purity and productivity. The advanced RGB CCD camera, alongside LED lighting, enables precise detection of color variations for superior results.
User-Friendly OperationEquipped with a 10-inch HD touch panel, the Cereals Color Sorter offers intuitive controls for easy setup and monitoring. The vibration feeding system guarantees smooth and consistent movement of cereals, minimizing feed issues. The durable stainless steel body withstands industrial use, while quiet operation (under 70 dB) contributes to a better workplace environment.
Reliable Performance in Industrial SettingsRated for continuous operation at temperatures ranging from -10C to 50C, the sorters componentsincluding its powerful air compressorare engineered for reliability. The machine is suitable for factories in India seeking an exporter, manufacturer, or supplier of high-performance cereal sorting solutions.
FAQs of Cereals Color Sorter:
Q: How does the Cereals Color Sorter ensure high sorting accuracy?
A: The Cereals Color Sorter utilizes a full color RGB CCD camera paired with intelligent image processing to detect even minor color deviations. The LED lighting source highlights these differences, allowing the system to accurately sort cereals with an accuracy of 0.01% and a 99% success rate.
Q: What is the benefit of the reject ratio being over 10:1?
A: A reject ratio greater than 10:1 signifies that contaminated or discolored cereal grains are efficiently separated from acceptable ones, minimizing waste and maximizing the yield of sorted, high-quality product.
Q: When is this color sorter typically used in cereal processing?
A: The Cereals Color Sorter is employed during the initial sorting phase in industrial cereal processing plants to remove undesirable grains and contaminants before packaging or further processing, ensuring product quality and safety.
Q: Where can the Cereals Color Sorter be installed?
A: This machine is designed for industrial applications and can be installed in cereal processing factories, export units, or large facilities across India needing efficient grain sorting capabilities.
Q: What is the process of operating the color sorter?
A: Operation begins by feeding cereals into the machine via the vibration system. The RGB camera and LED lighting scan each grain for color defects, while the intelligent control system directs the 256-channel ejectors to separate defective grains, all managed via the 10-inch HD touch panel.
Q: How is maintenance handled for the stainless steel body?
A: The stainless steel construction ensures durability and resistance to corrosion. Routine maintenance involves cleaning the feeding channels, checking the camera and lighting, and ensuring the air compressor and control systems operate efficiently.
Q: What advantages does the 10-inch HD touch panel provide?
A: The touch panel simplifies configuration and monitoring, enabling operators to adjust settings, view sorting statistics, and troubleshoot issues quickly, enhancing overall productivity and ease of use.
