Cereal Color Sorting Machine
HIGH SPEED HD CAMERA
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
HMI
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
FEEDER
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
| Chute Option Available | 1 Chute 32 Channels | 1 Chute 63 Channels | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1 | 1 | 1+1 | 2+1 | 2+1+1 | 3+1+1 | 4+1+1 | 4+2+1 | 5+2+1 | 6+2+2 or 6+2+1+1 | 7+3+2 or 7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.500 to 1.0 | 0.75 to 1.5 | 0.75 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Camera (F&R) | 1+1 | 1+1 | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5cm² | 15 CFM | 28 CFM | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 5 HP Screw | 7.5 HP Screw | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) Ft | 1.94 x 4.16 x 4.76 | 3 x 4.65 x 4.81 | 3.63 x 4.88 x 5.97 | 4.1 x 4.88 x 5.97 | 5.19 x 4.88 x 5.97 | 6.33 x 4.88 x 5.97 | 7.46 x 4.88 x 5.97 | 8.59 x 4.88 x 5.97 | 9.73 x 4.88 x 5.97 | 10.87 x 4.88 x 5.97 | 13.83 x 4.88 x 5.97 | 16 x 4.88 x 5.97 |
| Cabin Dimension (LxWxH) Ft | Movable type with wheel | Movable type with wheel | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Cutting-Edge Sorting Technology
This machine leverages advanced CCD cameras alongside high-efficiency LED lighting, detecting subtle color differences and defects in cereal grains. Its sophisticated software algorithms ensure precise separation, reducing human error and increasing yield quality. The digital signal output further enhances accuracy and monitoring.
User-Friendly Operation
Featuring a responsive touch screen interface, operators can easily configure sorting parameters and monitor real-time performance. Automatic cleaning brushes minimize maintenance requirements, while built-in self-diagnosis and fault detection features provide prompt alerts to keep downtimes to a minimum.
Designed for High Performance
With a vibratory feeding system and adjustable capacity of 1-10 tons per hour, this machine is suitable for various production scales. The stainless steel construction ensures durability, and the predictable noise level (70 dB) supports a safer work environment. Its compatibility with common industrial voltages (220V/380V) and requirement for 0.6-0.8 MPa air pressure make it versatile in different facility setups.
FAQ's of Cereal Color Sorting Machine:
Q: How does the cereal color sorting machine separate grains based on color and defects?
A: The machine utilizes advanced CCD cameras and LED lighting to detect even minor variations in color and surface imperfections on cereal grains. With high-speed digital signal processing, it precisely identifies and separates defective grains, ensuring sorted output meets industry standards.Q: What grains can be sorted using this color sorting machine?
A: This machine is designed to sort a wide range of cereal grains, including rice, wheat, corn, beans, and other similar agricultural products, making it ideal for multi-crop sorting facilities.Q: When should the automatic cleaning feature be used during operation?
A: The automatic cleaning brush operates periodically during use to prevent dust and grain residues from affecting sensor accuracy. You can also initiate manual cleaning cycles via the touch screen if intensive sorting or frequent grain changes occur.Q: Where can this machine be installed, and what are the environmental requirements?
A: The machine can be installed in cereal processing plants, mills, or large-scale grain storage facilities. It operates efficiently within an ambient temperature range of -10C to 50C and requires a clean, dry environment with adequate power and air pressure supply.Q: What is the process for setting up the machine for a new type of grain?
A: To sort a different grain, select the corresponding presets on the touch screen or input custom settings. The vibratory feeding and sorting channels adjust automatically, optimizing performance for the selected cereal type. The system will self-diagnose to ensure all parameters fit the new grain.Q: How does using this sorting machine benefit exporters and manufacturers in India?
A: With a sorting accuracy of 99.9% and a reject ratio of 0.1%, this machine significantly improves grain quality and uniformity, helping Indian exporters and manufacturers meet international standards and customer demands efficiently.Q: What kind of maintenance does the machine require, and how does the self-diagnosis feature help?
A: Regular maintenance is minimal due to the automatic cleaning brush. The self-diagnosis system continually checks for faults and operating issues, notifying users through the display so that problems can be resolved promptly, ensuring high productivity and reduced downtime.Enquiry
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