Service Contact (24x7) +91 73050 71111

Cereal Color Sorting Machine

Cereal Color Sorting Machine

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Cutting-Edge Sorting Technology

This machine leverages advanced CCD cameras alongside high-efficiency LED lighting, detecting subtle color differences and defects in cereal grains. Its sophisticated software algorithms ensure precise separation, reducing human error and increasing yield quality. The digital signal output further enhances accuracy and monitoring.


User-Friendly Operation

Featuring a responsive touch screen interface, operators can easily configure sorting parameters and monitor real-time performance. Automatic cleaning brushes minimize maintenance requirements, while built-in self-diagnosis and fault detection features provide prompt alerts to keep downtimes to a minimum.


Designed for High Performance

With a vibratory feeding system and adjustable capacity of 1-10 tons per hour, this machine is suitable for various production scales. The stainless steel construction ensures durability, and the predictable noise level (70 dB) supports a safer work environment. Its compatibility with common industrial voltages (220V/380V) and requirement for 0.6-0.8 MPa air pressure make it versatile in different facility setups.

FAQ's of Cereal Color Sorting Machine:


Q: How does the cereal color sorting machine separate grains based on color and defects?

A: The machine utilizes advanced CCD cameras and LED lighting to detect even minor variations in color and surface imperfections on cereal grains. With high-speed digital signal processing, it precisely identifies and separates defective grains, ensuring sorted output meets industry standards.

Q: What grains can be sorted using this color sorting machine?

A: This machine is designed to sort a wide range of cereal grains, including rice, wheat, corn, beans, and other similar agricultural products, making it ideal for multi-crop sorting facilities.

Q: When should the automatic cleaning feature be used during operation?

A: The automatic cleaning brush operates periodically during use to prevent dust and grain residues from affecting sensor accuracy. You can also initiate manual cleaning cycles via the touch screen if intensive sorting or frequent grain changes occur.

Q: Where can this machine be installed, and what are the environmental requirements?

A: The machine can be installed in cereal processing plants, mills, or large-scale grain storage facilities. It operates efficiently within an ambient temperature range of -10C to 50C and requires a clean, dry environment with adequate power and air pressure supply.

Q: What is the process for setting up the machine for a new type of grain?

A: To sort a different grain, select the corresponding presets on the touch screen or input custom settings. The vibratory feeding and sorting channels adjust automatically, optimizing performance for the selected cereal type. The system will self-diagnose to ensure all parameters fit the new grain.

Q: How does using this sorting machine benefit exporters and manufacturers in India?

A: With a sorting accuracy of 99.9% and a reject ratio of 0.1%, this machine significantly improves grain quality and uniformity, helping Indian exporters and manufacturers meet international standards and customer demands efficiently.

Q: What kind of maintenance does the machine require, and how does the self-diagnosis feature help?

A: Regular maintenance is minimal due to the automatic cleaning brush. The self-diagnosis system continually checks for faults and operating issues, notifying users through the display so that problems can be resolved promptly, ensuring high productivity and reduced downtime.


Enquiry

Design & devloped by Tradeindia.com