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Urad Dal Color Sorter

Urad Dal Color Sorter

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Color Sorting Technology

Harnessing the power of a 5400 Pixel RGB camera and advanced CCD sensor, the Urad Dal Color Sorter delivers unmatched precision in identifying and separating impurities. Its automatic design ensures consistent performance and minimal manual intervention, making it ideal for high-volume sorting environments.


Efficient and User-Friendly Operation

The machine is equipped with a responsive touchscreen display, allowing operators to customize settings and monitor sorting progress effortlessly. The low noise level and long lamp life reduce maintenance needs, while the robust construction enables reliable operation, even in demanding industrial conditions.

FAQs of Urad Dal Color Sorter:


Q: How does the Urad Dal Color Sorter improve sorting accuracy?

A: The Urad Dal Color Sorter employs a 5400 Pixel RGB camera and an advanced CCD sensor to detect even minute color differences in grains. This combination ensures up to 99.9% sorting accuracy, effectively removing defective grains and impurities from urad dal and similar products.

Q: What types of grains can be processed with this color sorter?

A: Besides urad dal, this color sorter can handle various grains such as rice, pulses, and other similar agricultural products, making it a versatile solution for sorting multiple food commodities in industrial and commercial environments.

Q: When is the best time to perform maintenance on this sorting machine?

A: Routine maintenance should be scheduled based on usage intensity and hours of operation. Regular checks on the air compressor and periodic lamp replacement (every 10,000 hours or as needed) help ensure optimal performance and longevity of the machine.

Q: Where can this color sorter be installed and operated?

A: This automatic color sorter is designed for industrial and commercial facilities, including grain processing plants, export enterprises, and food manufacturing units. It is suitable for installation in environments where high-capacity, accurate sorting is required.

Q: What is the process of sorting with this machine?

A: Grains are fed into the machine, where the RGB camera and CCD sensor analyze each piece for color differences. Impurities or unwanted grains are separated using air jets, controlled by the systems advanced software, ensuring clean output with a reject ratio of 8:1.

Q: How does the touch screen user interface benefit operators?

A: The integrated touchscreen display provides an intuitive control experience, enabling easy adjustment of sorting parameters, real-time monitoring, and quick troubleshooting, enhancing operational efficiency and reducing the learning curve for new operators.

Q: What are the main benefits of using this color sorter for exporters and manufacturers?

A: Exporters and manufacturers benefit from increased product quality, lower reject rates, and improved productivity. The machines high sorting accuracy and robust capacity ensure consistently clean output, boosting market value and client satisfaction.


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