Urad Dal Color Sorter
HIGH SPEED HD CAMERA
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
HMI
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
FEEDER
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
| Chute Option Available | 1 Chute 32 Channels | 1 Chute 63 Channels | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1 | 1 | 1+1 | 2+1 | 2+1+1 | 3+1+1 | 4+1+1 | 4+2+1 | 5+2+1 | 6+2+2 or 6+2+1+1 | 7+3+2 or 7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.500 to 1.0 | 0.75 to 1.5 | 0.75 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Camera (F&R) | 1+1 | 1+1 | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5cm² | 15 CFM | 28 CFM | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 5 HP Screw | 7.5 HP Screw | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) Ft | 1.94 x 4.16 x 4.76 | 3 x 4.65 x 4.81 | 3.63 x 4.88 x 5.97 | 4.1 x 4.88 x 5.97 | 5.19 x 4.88 x 5.97 | 6.33 x 4.88 x 5.97 | 7.46 x 4.88 x 5.97 | 8.59 x 4.88 x 5.97 | 9.73 x 4.88 x 5.97 | 10.87 x 4.88 x 5.97 | 13.83 x 4.88 x 5.97 | 16 x 4.88 x 5.97 |
| Cabin Dimension (LxWxH) Ft | Movable type with wheel | Movable type with wheel | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Advanced Color Sorting Technology
Harnessing the power of a 5400 Pixel RGB camera and advanced CCD sensor, the Urad Dal Color Sorter delivers unmatched precision in identifying and separating impurities. Its automatic design ensures consistent performance and minimal manual intervention, making it ideal for high-volume sorting environments.
Efficient and User-Friendly Operation
The machine is equipped with a responsive touchscreen display, allowing operators to customize settings and monitor sorting progress effortlessly. The low noise level and long lamp life reduce maintenance needs, while the robust construction enables reliable operation, even in demanding industrial conditions.
FAQs of Urad Dal Color Sorter:
Q: How does the Urad Dal Color Sorter improve sorting accuracy?
A: The Urad Dal Color Sorter employs a 5400 Pixel RGB camera and an advanced CCD sensor to detect even minute color differences in grains. This combination ensures up to 99.9% sorting accuracy, effectively removing defective grains and impurities from urad dal and similar products.Q: What types of grains can be processed with this color sorter?
A: Besides urad dal, this color sorter can handle various grains such as rice, pulses, and other similar agricultural products, making it a versatile solution for sorting multiple food commodities in industrial and commercial environments.Q: When is the best time to perform maintenance on this sorting machine?
A: Routine maintenance should be scheduled based on usage intensity and hours of operation. Regular checks on the air compressor and periodic lamp replacement (every 10,000 hours or as needed) help ensure optimal performance and longevity of the machine.Q: Where can this color sorter be installed and operated?
A: This automatic color sorter is designed for industrial and commercial facilities, including grain processing plants, export enterprises, and food manufacturing units. It is suitable for installation in environments where high-capacity, accurate sorting is required.Q: What is the process of sorting with this machine?
A: Grains are fed into the machine, where the RGB camera and CCD sensor analyze each piece for color differences. Impurities or unwanted grains are separated using air jets, controlled by the systems advanced software, ensuring clean output with a reject ratio of 8:1.Q: How does the touch screen user interface benefit operators?
A: The integrated touchscreen display provides an intuitive control experience, enabling easy adjustment of sorting parameters, real-time monitoring, and quick troubleshooting, enhancing operational efficiency and reducing the learning curve for new operators.Q: What are the main benefits of using this color sorter for exporters and manufacturers?
A: Exporters and manufacturers benefit from increased product quality, lower reject rates, and improved productivity. The machines high sorting accuracy and robust capacity ensure consistently clean output, boosting market value and client satisfaction.Enquiry
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