Chana Dal Color Sorter

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Sorting Technology

Equipped with custom full-color CCD camera sensors and full-spectrum LED lighting, this machine identifies and separates chana dal with unmatched precision. The microprocessor-based intelligent control system ensures every batch achieves a consistent sort quality, minimizing rejects and maximizing output.

Efficient and User-Friendly Operation

The 10-inch touch screen interface lets operators control and monitor sorting with ease. With intuitive functions and simple navigation, even those new to automated sorting systems can quickly learn the process, resulting in reduced training times and increased productivity.

FAQs of Chana Dal Color Sorter:

Q: How does the Chana Dal Color Sorter enhance the accuracy of sorting?

A: The machine uses a custom full-color CCD camera sensor paired with full-spectrum LED lighting to accurately detect and separate good kernels from discolored or defective ones, achieving 99% sorting accuracy with a reject rate below 0.2%.

Q: What is the sorting capacity and throughput of this machine?

A: The Chana Dal Color Sorter processes approximately 300350 kg per hour, with an output capacity ranging from 2 to 3 tons per hour, suitable for large-scale industrial applications.

Q: When should I choose single or double layer sorting options?

A: Select single-layer sorting for standard sorting needs and double-layer for higher precision or when processing material with a higher proportion of impurities, ensuring optimal results based on batch quality.

Q: Where is this color sorter ideally used?

A: Designed for industrial environments, the sorter is commonly deployed in dal processing units by exporters, manufacturers, and suppliers across India. Its stainless steel frame withstands demanding usage and varying climatic conditions.

Q: What is the process for operating the Chana Dal Color Sorter?

A: Operators feed chana dal into the machine, set sorting parameters via the 10-inch touch screen, and the system, guided by intelligent microprocessors, automatically sorts the dal using advanced imaging and air ejectors driven by a 7.5 HP air compressor.

Q: How does the machine benefit chana dal exporters and suppliers?

A: By providing highly accurate sorting, reducing reject rates, and ensuring premium output quality, exporters and suppliers can boost market reputation and profitability while meeting stringent quality standards required for domestic and international trade.

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