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Toor Dal Color Sorter

Toor Dal Color Sorter

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Double Layer CCD Sensor Technology

Harnessing the power of a double layer, 5400-pixel CCD sensor system, this Toor Dal Color Sorter delivers supreme detection capabilities. The RGB full color electronics, coupled with LED cold lighting, precisely distinguish color defects and foreign particles to ensure high-grade output.


User-Friendly and Robust Design

Designed for seamless operation, the sorter includes a 12-inch touch screen interface for convenient monitoring and setting adjustments. Its stainless steel construction promises durability, while large-capacity reject chutes and high-speed ejectors facilitate continuous, high-volume sorting.


Optimal Efficiency for Food Processing Industries

With a sorting speed of 13 tons per hour and 99% accuracy, this machine boosts productivity in dal mills and food processing facilities. Operating within -20C to 45C, it provides reliable performance even in varied environments.

FAQs of Toor Dal Color Sorter:


Q: How does the Toor Dal Color Sorter remove defective and foreign particles from Toor Dal?

A: The Toor Dal Color Sorter utilizes double layer 5400-pixel CCD sensors along with RGB full color electronic sorting technology to identify and separate discolored dal, black tips, and foreign materials. High-speed ejectors then remove these defects efficiently during the sorting process.

Q: What are the specific usage applications of this color sorter?

A: This machine is intended for food processing operations, specifically dal mills and pulse industries in India. It is designed for color sorting Toor Dal to enhance product quality and purity in large-scale production environments.

Q: When should an air compressor be used with this device, and what are its requirements?

A: The color sorter requires an external air compressor rated at 7.5 HP (not included) to provide optimal air pressure of 0.60.8 MPa, which is essential for operating the high-speed ejectors and maintaining efficient defect removal.

Q: Where can the Toor Dal Color Sorter be installed, and what power supply does it need?

A: It can be installed in food processing facilities, dal mills, or any pulse industry unit. The sorter operates on a standard 220V / 50Hz power supply and demands about 2.5 kW, making it suitable for industrial environments across India.

Q: Describe the process for operating the Toor Dal Color Sorter.

A: Simply load the raw Toor Dal into the hopper and configure the sorting parameters using the 12-inch touch screen interface. The systems CCD sensors, lighting, and RGB electronics handle defect detection, while high-speed ejectors ensure sorted output. Periodic maintenance, especially for the air compressor and channels, guarantees consistent performance.

Q: What benefits does this machine offer dal manufacturers and exporters?

A: Manufacturers and exporters benefit from increased sorting accuracy of up to 99%, superior product quality, and high output capacity of 13 tons/hour. The machines robust construction and intuitive controls ensure reliability, efficiency, and greater competitiveness in the food processing market.


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