HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Unmatched Sorting Precision

Equipped with high-resolution CCD cameras and cutting-edge LED illumination, the Dal Color Sorter detects and eliminates even the smallest impurities in pulses and grains. Its 99.98% accuracy and minimal reject rate guarantee premium quality output while conserving resources.

Simple, Efficient Operation

The system operates with a user-friendly touch screen LCD panel and an adjustable sorting speed, making it straightforward to control. The vibration feeder ensures consistent material flow while the PLC-based control optimizes sorting performance across up to seven channels.

Built to Last

Constructed entirely from stainless steel, this sorter is built for longevity and hygiene, ensuring suitability for food-grade environments. Its robust design and reliable performance make it a trusted solution for large-scale sorting in Indian dal mills and pulse industries.

FAQs of Dal Color Sorter:

Q: How does the Dal Color Sorter achieve such high sorting accuracy?

A: The Dal Color Sorter utilizes a high-resolution CCD camera alongside high brightness LED lighting to detect subtle color variations and impurities. Its microprocessor-based PLC control system ensures precise ejection and sorting, resulting in exceptional accuracy of up to 99.98%.

Q: What is the process for sorting dal and grains using this machine?

A: Dal and grains are fed into the machine via a vibration feeder, which ensures an even and consistent flow. The CCD camera inspects each piece, and items that do not meet the set color standards are automatically ejected using compressed air, delivering sorted material with minimal rejects.

Q: When is an air compressor required and what specifications should it meet?

A: An external air compressor, rated between 5HP and 10HP, is essential for operating the ejection mechanism of the Dal Color Sorter. It should provide a stable air pressure of 0.60.8 MPa for optimal sorting performance. The compressor is not included with the machine and must be arranged separately.

Q: Where can the Dal Color Sorter be used effectively?

A: This machine is ideal for use in food processing facilities, dal mills, and pulse manufacturing plants. Its design and capabilities suit Indian industrial requirements, supporting efficient sorting of dal, pulses, and grains at a commercial scale.

Q: What are the benefits of using the Dal Color Sorter in pulse industries?

A: Key benefits include higher product purity, reduced waste due to the low reject rate, enhanced operational efficiency with high throughput (24 tons per hour), and improved ease of operation via touch screen control. The durable stainless steel build also supports long-term, hygienic use.

Q: How is sorting speed managed on this machine?

A: The sorting speed of the Dal Color Sorter is adjustable through its control system, allowing operators to optimize throughput and sorting quality based on the type and volume of material processed.

Enquiry

Dal Color Sorter