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Dal Color Sorting Machine

Dal Color Sorting Machine

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Optical Sorting Technology

Utilizing CCD camera-based optical sorting, the machine detects and removes defective dal grains with impressive precision. Its high-intensity LED lighting enhances color differentiation for superior accuracy, while multiple sorting stages guarantee exceptional results for every batch.


User-Friendly Operation

A touch screen interface provides intuitive machine control, enabling operators to adjust settings, manage sorting parameters, and monitor performance effortlessly. Real-time data and remote software upgrade capability allow for continuous optimization and maintenance.


Reliable Construction and Safety

Made from high-grade stainless steel, the sorting machine offers robust durability even in demanding processing environments. The vibratory feeder ensures steady grain input, and the noise is maintained below 75 dB, supporting a comfortable workspace.

FAQs of Dal Color Sorting Machine:


Q: How does the Dal Color Sorting Machine achieve high sorting accuracy?

A: This machine uses CCD camera-based optical sorting technology paired with high-intensity LED lights to accurately identify and separate grains by color. Multiple sorting stages and adjustable output further enhance accuracy, ensuring up to 99.9% precision.

Q: What is the process for sorting dal or lentil grains?

A: Dal and lentil grains are fed into the machine via a vibratory feeder. The CCD cameras detect color differences as grains pass through illuminated stages, and defective grains are precisely rejected with near zero waste using compressed air mechanisms.

Q: When is after-sales service available for this machine?

A: After-sales service is available upon request. Customers can reach out to the manufacturer, exporter, or supplier in India for support, consultation, and maintenance services as needed.

Q: Where can you install and operate the Dal Color Sorting Machine?

A: This machine is designed for food processing facilities and can operate efficiently in ambient temperatures from -20C to +50C. Its compact dimensions and quiet operation also make it suitable for a variety of plant layouts.

Q: What are the benefits of using remote software upgrades?

A: Remote software upgrades allow for timely updates, improved functionality, and troubleshooting without on-site visits. This keeps the machine operating at optimal efficiency and adapts to new sorting requirements seamlessly.

Q: How is the feeding handled in the sorting process?

A: A vibratory feeder delivers dal consistently to the sorting channels. This ensures uniform flow, reduces jamming risk, and supports high throughput between 1.0 3.5 tons per hour.

Q: What makes this machine suitable for the food processing industry?

A: Constructed from stainless steel, this machine complies with food safety standards while providing reliable performance. Low noise, very low reject rates, and precise color sorting streamline operations and improve product quality for food processors.


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