Dal Color Sorting Machine
HIGH SPEED HD CAMERA
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
HMI
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
FEEDER
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
| Chute Option Available | 1 Chute 32 Channels | 1 Chute 63 Channels | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1 | 1 | 1+1 | 2+1 | 2+1+1 | 3+1+1 | 4+1+1 | 4+2+1 | 5+2+1 | 6+2+2 or 6+2+1+1 | 7+3+2 or 7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.500 to 1.0 | 0.75 to 1.5 | 0.75 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Camera (F&R) | 1+1 | 1+1 | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5cm² | 15 CFM | 28 CFM | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 5 HP Screw | 7.5 HP Screw | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) Ft | 1.94 x 4.16 x 4.76 | 3 x 4.65 x 4.81 | 3.63 x 4.88 x 5.97 | 4.1 x 4.88 x 5.97 | 5.19 x 4.88 x 5.97 | 6.33 x 4.88 x 5.97 | 7.46 x 4.88 x 5.97 | 8.59 x 4.88 x 5.97 | 9.73 x 4.88 x 5.97 | 10.87 x 4.88 x 5.97 | 13.83 x 4.88 x 5.97 | 16 x 4.88 x 5.97 |
| Cabin Dimension (LxWxH) Ft | Movable type with wheel | Movable type with wheel | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Advanced Optical Sorting Technology
Utilizing CCD camera-based optical sorting, the machine detects and removes defective dal grains with impressive precision. Its high-intensity LED lighting enhances color differentiation for superior accuracy, while multiple sorting stages guarantee exceptional results for every batch.
User-Friendly Operation
A touch screen interface provides intuitive machine control, enabling operators to adjust settings, manage sorting parameters, and monitor performance effortlessly. Real-time data and remote software upgrade capability allow for continuous optimization and maintenance.
Reliable Construction and Safety
Made from high-grade stainless steel, the sorting machine offers robust durability even in demanding processing environments. The vibratory feeder ensures steady grain input, and the noise is maintained below 75 dB, supporting a comfortable workspace.
FAQs of Dal Color Sorting Machine:
Q: How does the Dal Color Sorting Machine achieve high sorting accuracy?
A: This machine uses CCD camera-based optical sorting technology paired with high-intensity LED lights to accurately identify and separate grains by color. Multiple sorting stages and adjustable output further enhance accuracy, ensuring up to 99.9% precision.Q: What is the process for sorting dal or lentil grains?
A: Dal and lentil grains are fed into the machine via a vibratory feeder. The CCD cameras detect color differences as grains pass through illuminated stages, and defective grains are precisely rejected with near zero waste using compressed air mechanisms.Q: When is after-sales service available for this machine?
A: After-sales service is available upon request. Customers can reach out to the manufacturer, exporter, or supplier in India for support, consultation, and maintenance services as needed.Q: Where can you install and operate the Dal Color Sorting Machine?
A: This machine is designed for food processing facilities and can operate efficiently in ambient temperatures from -20C to +50C. Its compact dimensions and quiet operation also make it suitable for a variety of plant layouts.Q: What are the benefits of using remote software upgrades?
A: Remote software upgrades allow for timely updates, improved functionality, and troubleshooting without on-site visits. This keeps the machine operating at optimal efficiency and adapts to new sorting requirements seamlessly.Q: How is the feeding handled in the sorting process?
A: A vibratory feeder delivers dal consistently to the sorting channels. This ensures uniform flow, reduces jamming risk, and supports high throughput between 1.0 3.5 tons per hour.Q: What makes this machine suitable for the food processing industry?
A: Constructed from stainless steel, this machine complies with food safety standards while providing reliable performance. Low noise, very low reject rates, and precise color sorting streamline operations and improve product quality for food processors.Enquiry
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