Rice Color Sorter Machine in Kerala

Product Features

Mark Color Sorter is designed to provide a superior performance and reliability, allowing you to avoid annoying maintenance which would effect your production. Mark Color sorter is a complete system that incorporates advanced engineering concepts.

Tri Chromatic Camera Scanner

High Speed data acquisition and digital image
Processing Technology Using FPGA
Resolution - 5400 X 3 pixels with RGB Trichromatic Camera Technology
Highly Specialized lens for sorting purpose
Front and back evenly aligned cameras with digital alignment technology

10'' Inch Color HMI

Low Energy consumption led lighting
Improves fine RGB Illumination in background
Enhancing defects recognition systems by varying different backgrounds for different types of grains

Specifications:-

Chute Option Available	1 Chute	2 Chute	3 Chute	4 Chute	5 Chute	6 Chute	7 Chute	8 Chute	10 Chute	12 Chute
Chute Distribution (P+S+F)	1	1+1(or) 1+(40+21)	2+1(or) 2+(40+21)	2+1+1(or) 2+1+(40+21)	3+1+1(or) 3+1+(40+21)	4+1+1(or) 4+1+(40+21)	4+2+1(or) 4+2+(40+21)	5+2+1(or) 4+2+1	6+2+2(or) 6+2+1+1	7+3+2(or) 7+2+2+1
Output (TPH) for Rice/Dall	0.75 to 1.5	1 to 2	1.5 to 2.5	2 to 4	3 to 5	3.5 to 5.5	4 to 6	5 to 7	6 to 8	7 to 9
No. of Camera (F&R)	1+1	2+2	3+3	4+4	5+5	6+6	7+7	8+8	10+10	12+12
Air Requirement @7.5kg/cm2	28 CFM	38 CFM	54 CFM	72 CFM	96 CFM	113 CFM	132 CFM	150 CFM	180 CFM	230 CFM
Compressor Requirement	7.5HP Screw	10HP Screw	15HP Screw	20HP Screw	25HP Screw	25HP Screw	30HP Screw	30 to 40HP Screw	40HP Screw	50HP Screw
Dimension (LxWxH) Feet	2.92x4.88x5.97	4.14x4.88x5.97	5.19x4.88x5.97	6.33x4.88x5.97	7.46x4.88x5.97	8.59x4.88x5.97	9.73x4.88x5.97	10.87x4.88x5.97	13.83x4.88x5.97	16x4.88x5.97
Cabin Dimension (LxWxH) Feet	7x10x8	8x10x8	9x10x8	10x10x8	12x10x8	13x10x8	14x10x8	16x10x8	18x10x8	20x10x8

Technical Details

Advanced Camera-based Sorting Technology

Utilizing a high-resolution, 5400-pixel CCD camera, this rice sorter employs precise color detection to separate defective grains efficiently. Enhanced imaging combined with high-brightness LED lighting ensures accurate sorting and reduces contamination, maintaining the highest rice quality.

User-friendly Operation and Robust Design

Designed with a touch screen interface, the machine offers intuitive controls for operators, streamlining setup and monitoring. Its sturdy construction and advanced vibratory feeding system make it reliable in continuous industrial environments.

Optimized for Kerala's Rice Industry

Built to withstand a range of operating temperatures from -20C to 45C, and compatible with standard 220V power, this machine meets the needs of rice processors across Kerala. Its high throughput and efficiency support large-scale operations, enhancing overall productivity.

FAQ's of Rice Color Sorter Machine in Kerala:

Q: How does the CCD camera-based sorting process work in this rice color sorter machine?

A: The machine uses a high-resolution, full-color CCD camera with 5400 pixels to accurately scan each rice grain as it passes through. With the help of LED high-brightness lighting, it detects discolored, damaged, or foreign grains. The system then activates ejectors to separate undesirable grains, ensuring only top-quality rice is collected.

Q: What is the benefit of using a LED high-brightness lighting source in rice sorting?

A: LED high-brightness lighting offers consistent and intense illumination, improving the camera's ability to detect subtle color differences in rice grains. This results in significantly enhanced sorting accuracy and a higher quality end-product.

Q: Where can this rice color sorter machine be installed and used?

A: This machine is designed for industrial settings and is commonly installed in rice mills and processing plants. Its robust structure and ability to operate in temperatures from -20C to 45C make it ideal for varied environments, including rice processing facilities across Kerala and other parts of India.

Q: When should the air compressor be used with this rice color sorter, and what air pressure is required?

A: An air compressor is essential for operating the reject mechanism, which separates unwanted grains. The required air pressure for this machine is between 0.6 and 0.8 MPa. Ensure the compressor is set up and running whenever the machine is in operation.

Q: What kind of user interface does the machine have and how easy is it to operate?

A: The rice color sorter features a user-friendly touch screen interface, making operation straightforward for both new and experienced operators. All essential functions and settings can be accessed and managed easily for efficient control of the sorting process.

Q: How much rice can the machine process per hour and with what level of accuracy?

A: This machine is capable of sorting between 2.0 to 2.5 tons of rice per hour. It boasts an impressive accuracy rate of 99.9%, ensuring that only premium-quality rice is output.

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