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Mini Sorter 32 channel

Mini Sorter 32 channel

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels
Chute Distribution (P+S+F)11
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.5
No. of Camera (F&R)1+11+1
Air Requirement @7.5cm²15 CFM28 CFM
Compressor Requirement5 HP Screw7.5 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.81
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel

 Technical Details 



Advanced Sensor-Based Sorting Technology

The Mini Sorter 32 Channel utilizes state-of-the-art optical or customizable sensors to identify items for accurate sorting. High-speed air jets precisely separate materials into 32 distinct channels, ensuring efficiency and precision in demanding applications like pharmaceuticals or electronics.


User-Friendly Control and Flexible Operation

Managed via a PLC-based touchscreen interface, the system offers easy operation and quick adjustments. Custom settings allow adaptation to various object types and production requirements, while the vibration feeder or conveyor enhances feeding reliability and efficiency.


Robust Construction and Low Maintenance

Manufactured with powder-coated mild steel or aluminium, the Mini Sorter boasts durability and corrosion resistance. Designed for low maintenance and quick cleaning, its compact dimensions and noise level below 70 dB ensure a comfortable working environment.

FAQ's of Mini Sorter 32 channel:


Q: How does the Mini Sorter 32 Channel achieve high-speed and accurate sorting?

A: The sorter uses sensor-based detection-optical or customized-to identify objects. High-speed air jets then direct items into one of the 32 output channels. This precise technology supports sorting up to 3000 pieces per minute with an accuracy of at least 99%.

Q: What types of items can be sorted with this machine?

A: The Mini Sorter is suitable for a variety of small objects commonly found in electronics, pharmaceuticals, manufacturing, and packaging industries. The detection system can be customized to handle specific item characteristics as needed.

Q: When is the external air compressor required, and what specifications should it meet?

A: An external air compressor is always needed to operate the high-speed air jets. It should provide air pressure between 0.5 to 0.8 MPa, as the air compressor is not included with the sorter and must be sourced separately.

Q: Where can the Mini Sorter 32 Channel be installed for optimal performance?

A: It's best placed in an environment with temperatures between 0C and 40C and humidity not exceeding 85% RH. Its compact footprint (1200 x 800 x 1500 mm) allows easy integration into most production lines.

Q: What is the process for cleaning and maintaining the machine?

A: The device is designed for low maintenance and is easy to clean. Regular removal of the detachable reject bin and wiping down accessible surfaces help maintain hygiene and performance. Periodic checks of sensors and air jets are also recommended.

Q: How does the sorting benefit various industries?

A: Industries benefit from increased efficiency, reduced labor, and improved accuracy. The sorter ensures consistent quality control, quick throughput, and adaptable performance suitable for a wide range of products and object types.


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