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Holes & Size Sorting Machine

Holes & Size Sorting Machine

Products Features:-

1. Al-Based Optical & Size Recognition Self-learning for better sorting.
2. WiFi Connectivity – Control and monitor the machine from anywhere using your smartphone.
3. Captures detailed images for accurate sorting and defect detection.
4. Resolution - 5400x3 pixels
5. Vibrates to evenly distribute and separate materials for precise color sorting.
6. Multi-Point Ejection System: Handles multiple sorting outputs simultaneously.
7. Touchscreen Control Panel User-friendly operations.
8. Hole & Size-Based Sorting Ensures uniform size grading.
9. Multi-Layer Sorting Efficient impurity removal in stages. 

Chute Option Available1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)11+12+12+1+13+1+14+1+14+2+15+2+16+2+27+3+2
Output (TPH) for Pulses500 to 600kg per primary chute500 to 800kg per primary chute1 ton to 1.5 ton per primary chute1.5 ton to 2 ton per primary chute2 ton to 3 ton per primary chute2.5 ton to 3.5ton per primary chute3 ton to 4 ton per primary chute3.5 ton to 4.5ton per primary chute5 ton to 6 ton per primary chute6 ton to 7 ton per primary chute
No.of Camera (F&R)1 + 12 + 23 + 34 + 45 + 56 + 67 + 78 + 810 + 1012 + 12
Air Requirement @7.5cm228 CFM38 CFM54 CFM80 CFM96 CFM113 CFM132 CFM150 CFM180 CFM200 CFM
Compressor Requirement7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw30 HP Screw30 HP Screw35 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Feet3.92x5.50x7.05.05x5.50x7.06.19x5.50x7.07.33x5.50x7.08.46x5.50x7.09.46x5.50x7.010.82x5.50x7.011.86x5.50x7.014.83x5.50x7.016.82x5.50x7.0
Cabin Dimension (LxWxH) Feet7x10x88x10x89x10x810x10x812x10x813x10x815x10x816x10x818x10x820x10x8

Technical Details 



Effortless Installation and Versatility

The Holes & Size Sorting Machine is designed for ultimate ease of use and adaptability. Its plug-and-play approach means quick setup without complicated wiring or infrastructure changes. Suitable for a variety of materials-metal, plastic, ceramic, and rubber-this machine serves manufacturers looking for efficient sorting across multiple product lines, making it ideal for diverse industrial applications.


Precision Sorting with Advanced Control

Our machine employs a microprocessor-based digital control panel for fully automatic operation, allowing for precise adjustment of sorting parameters. Optical and mechanical sensors identify hole sizes and dimensions with accuracy above 98%. Users benefit from clear LED/touch screen interfaces and can customize sorting channels to specific requirements, ensuring graded and reliable outputs.


High Capacity, Low Noise Operation

Built to handle volumes of 3,000 to 6,000 pieces per hour depending on product size, the sorter achieves high throughput while maintaining a noise level below 70 dB. This promotes a comfortable working environment and makes it suitable for continuous, large-scale operations. Integration into production lines is seamless and efficient, minimizing downtime and maximizing productivity.

FAQ's of Holes & Size Sorting Machine:


Q: How does the Holes & Size Sorting Machine detect and sort different sizes and hole dimensions?

A: The machine utilizes a combination of optical and mechanical size detection principles. Sensors precisely measure component dimensions and hole sizes as items pass along, automatically sorting them into multiple graded outlets based on set parameters.

Q: What materials and products are compatible with this sorting machine?

A: This machine is engineered for compatibility with metal, plastic, ceramic, and rubber components. Typical applications include sorting industrial parts such as bearings, bushings, tablets, and electronic components in a variety of manufacturing and processing environments.

Q: When should I consider using a sorting machine like this in my production line?

A: This machine is ideal when you require rapid, accurate, and automatic separation of items by hole size or dimension-especially in high-volume settings where manual sorting would be inefficient or error-prone.

Q: Where can the Holes & Size Sorting Machine be installed and what are its installation requirements?

A: The unit is designed for floor-mounted installation and features plug-and-play connectivity. It operates on 220V AC, 50 Hz, single phase, requiring no special air compressor unless the optional air-assisted model is chosen, thus fitting easily into most production areas.

Q: What is the process for adjusting sorting parameters and channels?

A: Sorting parameters, such as size thresholds and sorting speed, can be adjusted quickly through the microprocessor-based digital control panel or optional touch screen interface. The number of sorting channels is also customizable to suit product-specific requirements.

Q: What benefits does the Holes & Size Sorting Machine offer compared to manual sorting?

A: The machine offers a high level of accuracy (98% or more), consistent sorting quality, faster processing (up to 6,000 pieces/hour), reduced labor costs, and improved workplace safety due to its quiet operation and automated handling.


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