Grains Color Sorting Machine

Grains Color Sorting Machine

To meet the demands of our patrons, we are manufacturing, supplying and exporting top quality Grains Color Sorting Machine. These machines are highly appreciated by our customers for their excellent performance and design. Best-in-class materials and components are brought from the reliable vendors of the market to manufacture these machines. The Grains Color Sorting Machine is used to sort various grades of grains. We are able to deliver these machines under a specific time-frame at market leading prices.

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

High Precision Sorting

Utilizing dual-sided CCD color cameras and optimized RGB technology, this grains color sorting machine delivers precise defect detection. The advanced LED illumination system ensures accurate recognition of subtle color variations, enabling effective sorting of rice, wheat, pulses, and seeds at a high rate. This leads to outstanding purity in the output product.

User-Friendly Operation

The integrated 10-inch touch screen provides intuitive control over settings and monitoring. Operators can quickly adjust sorting parameters and observe real-time performance, making it suitable even for those new to automated sorting systems. Automated reject and ejector mechanisms further enhance ease of use and minimize human intervention.

Efficient and Reliable Performance

Engineered for continual operation, the machine handles hopper capacities up to 150 liters and outputs ranging from 15005000 kg/h. High-speed solenoid ejectors and 64 sorting channels ensure steady throughput, making it ideal for mid-to-large exporters and manufacturers. Low reject rates improve overall yield and profitability.

FAQs of Grains Color Sorting Machine:

Q: How does the grains color sorting machine detect and remove defective grains?

A: The machine uses CCD double side color cameras and RGB full-color sorting technology to identify defects. Advanced LED illumination highlights grain color differences, and high-speed solenoid ejectors remove defective grains in real time for greater sorting accuracy.

Q: What types of grains and seeds can be processed with this color sorting machine?

A: This machine is suitable for sorting a range of grains and seeds, including rice, wheat, pulses, and other granular materials. It offers consistent quality sorting across various products, making it versatile for diverse applications.

Q: When should I use an air compressor, and what specifications are recommended?

A: An air compressor is essential for the operation of solenoid ejectors. The recommended specification for optimal performance is a 7.5 kW compressor that can maintain air pressure between 0.60.8 MPa.

Q: Where can this machine be installed for optimal operation?

A: The machine is designed for manufacturing and processing facilities, especially those exporting or supplying grains in India. It requires a stable power supply (220V/50Hz), adequate space for its dimensions (1660x1530x1880 mm), and access to consistent air pressure.

Q: What is the process for starting and operating the machine?

A: To operate, load grains into the 150-liter hopper, configure sorting parameters via the 10-inch touch screen, and ensure the air compressor is functioning. The machine processes grains, sorts them by color using its cameras and channels, and ejects defects automatically.

Q: How does using this sorting machine benefit grain exporters and suppliers?

A: The machines high precision (99% accuracy) and low reject rate (0.2%) improve overall quality and yield, allowing exporters and suppliers to deliver superior products to the market and reduce manual labor. Efficient throughput supports high volumes, increasing productivity and profitability.

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